The present disclosure provides Al—Si—Mg aluminum alloys comprising a deliberate addition of Mn between 0.05-0.40 weight percent to increase at least one tensile property (such as the yield strength) of an aluminum product comprising such alloy. The Al—Si—Mg alloy comprises, in weight percent, 5-9% Si, 0.35-0.75% Mg, 0.05-0.4% Mn, less than 0.15% Fe, up to 0.15% Ti, 0.005-0.03% Sr and the balance being aluminum and unavoidable impurities, wherein the unavoidable impurities may be present in an amount of up to 0.05% each and up to 0.15% total. The present disclosure provides a foundry ingot comprising the above Al—Si—Mg aluminum alloy, a process for making the above Al—Si—Mg aluminum alloy and an aluminum alloy obtainable by said process.

The present disclosure provides a process for manufacturing a light-alloy hybrid wheel comprising the following separate operation phases: obtaining a front flange with an internal profile including a tire bead seat; obtaining a rim with an annular profile including a tire bead seat at a first end and a circular flank for assembly with a part of the flange at a second end; and assembling the flange and the rim to form a wheel. The annular profiles of the flange and the rim form exterior and interior sides of the wheel. Assembling the flange and the rim comprises welding the flank of the rim and the flange together by a single friction stir weld using a pin such that the weld is exposed at the exterior and interior sides of the wheel.

The invention relates to a stable one piece wheel, which is particularly suitable for cycles having an increased system weight such as electrically powered bicycles or cargo bikes, and a method producing said vehicle wheel. Said vehicle wheel comprises an annular portion (110), a plurality of spokes (120) and a hub portion (130) integrally formed by mould injection of fibre reinforced or carbo nano tubes containing thermoplastic, wherein each of the plurality of spokes (120) comprise a substantially Z-shaped cross section with a middle leg (122) and a pair of outer legs (121, 123), wherein the angle (γ) enclosed by each of the pair of outer legs and the middle leg is greater than a right angle and wherein the length of the middle leg (122) increases from the annular portion (110) toward the hub portion (130).

A method for providing motor vehicle wheels made of composite material based on carbon fiber includes the steps of dividing each wheel into a plurality of portions having small dimensions; providing a a first portion with the terminal edges designed to mate with corresponding edges of a respective second portion; mating the portions, arranging them subsequently within a respective mold whose shape and dimensions are conjugate with respect to those of the wheel to be manufactured; and bringing the mold and its contents to a predefined temperature. The method further includes injecting into the mold a resin in the liquid state, the resin being injected at high pressure and high temperature, forming the matrix of the composite that constitutes the wheel; maintaining the pressure and temperature of the mold within predefined ranges for a time interval that is required for the at least partial cross-linking of the resin; and extracting the wheel from the mold.

Presented are hybrid metal and fiber-reinforced polymer (FRP) composite wheels for vehicle wheel assemblies, methods for making/using such wheels, and motor vehicles equipped with such wheels. A wheel for a motor vehicle wheel assembly includes a wheel face with multiple spokes that are circumferentially spaced about and project radially outward from a central hub. The central hub rotatably attaches to the vehicle's body, e.g., via a corner module. The wheel face is fabricated, e.g., as a one-piece structure, from an FRP material. A wheel barrel, which circumscribes the wheel face, includes an annular rim that mounts thereon an inflatable tire. The wheel barrel is fabricated, e.g., as a one-piece structure, from a metallic material. Multiple overmold through holes and/or inset tabs are circumferentially spaced about the annular rim. The FRP material extends through and/or surrounds the overmold through holes/inset tabs and thereby mounts the wheel face to the wheel barrel.

A bicycle disc wheel comprises a first disc panel and a second disc panel. The first disc panel has a first side outer surface and a first side inner surface and the second disc panel has a second side outer surface and a second side inner surface. The first side outer surface radially extends from a first disc panel outer perimeter to a center opening and the second side outer surface radially extends from a second disc panel outer perimeter to the center opening. The second side inner surface faces the first side inner surface. A brace is coupled to the first side inner surface and the second side inner surface that provide radial and axial structural support to the disc panels.

A hub built-in type constant velocity joint may include a plurality of wheel guide coupling portions to which wheel guides are configured to be coupled, and a hub housing which is formed between the wheel guide coupling portions and in which a discharge portion is formed to be stepped with each of the wheel guide coupling portions and configured to discharge foreign materials to the outside.

The present disclosure provides an integrally formed carbon fiber spoke and a manufacturing method thereof. The method includes manufacturing a carbon fiber core body and a first metal part and a second metal part at two ends; winding or wrapping the carbon fiber core body and the metal parts at the two ends with carbon fiber prepregs to form a semi-finished product; and putting the wound or wrapped semi-finished product into a forming mold for heat forming. In the present disclosure, the metal parts are wound or wrapped with the carbon fiber prepregs, such that sandwich structures are formed between the metal parts and carbon fiber materials to expand a bonding force of bonding interfaces.

Presented are hybrid metal and fiber-reinforced polymer (FRP) composite wheels for vehicle wheel assemblies, methods for making/using such wheels, and motor vehicles equipped with such wheels. A wheel for a motor vehicle wheel assembly includes a wheel face with multiple spokes that are circumferentially spaced about and project radially outward from a central hub. The central hub rotatably attaches to the vehicle's body, e.g., via a corner module. The wheel face is fabricated, e.g., as a one-piece structure, from an FRP material. A wheel barrel, which circumscribes the wheel face, includes an annular rim that mounts thereon an inflatable tire. The wheel barrel is fabricated, e.g., as a one-piece structure, from a metallic material. Multiple overmold through holes and/or inset tabs are circumferentially spaced about the annular rim. The FRP material extends through and/or surrounds the overmold through holes/inset tabs and thereby mounts the wheel face to the wheel barrel.

A bicycle rim is made with a plurality of layered, each of which is formed of structural fibres incorporated in a polymeric material. The rim has a radially outer peripheral channel with an upper bridge extending between the wings for holding a tyre. The peripheral channel comprises an inner layered structure, extending between wings and at least one wrapping layered structure, wound on the inner layered structure at least at the end of the wings, the inner layered structure and the wrapping layered structure being included in the plurality of layered structures.