A one-part wheel which is made of fiber composites without interruption of fibers with excellent mechanical properties and with low weight at the same time as well as a process for the manufacture thereof. The wheel has especially a rim well as well as a wheel disk passing over into a wheel flange of the rim well, where the wheel disk is formed at least partly by fiber layers, which run from the rim well over a wheel flange and the wheel disk. The wheel is manufactured by a multipart mold with parts displaceable at least in the axial direction. The mold is completely removed after the deposition of fibers or remains as a lost core in the wheel.

In order to provide solutions for soiling problems and corrosion problems in the area between a pole ring (41) and the hub interior, arranged behind it, of a wheel hub assembly having a wheel hub (1) which ends inside the vehicle in a hub section (50) whose internal circumference (15) defines an opening (55) for the central passage of the stub axle (6) and on which a fastening device (42) of a pole ring (41) of an ABS sensor is mounted, wherein a pulse generator section (43) which is embodied in one piece with the fastening section (42) is a component of the pole ring (41), which pulse generator section (43) extends from the fastening section (42) to the wheel hub axis (A) and is provided with openings (44, 44L) distributed uniformly in the circumferential direction; in a first embodiment the pole ring (41) extends with its pulse generator section (43) towards the wheel hub axis (A) to such an extent that the opening (55) between the wheel hub (1) and stub axle (6) is for the most part covered towards the interior of the hub. In a second embodiment, at least some of the openings or slots have an extent (RL) towards the outside which is greater than the extent (R) which is necessary for sensing. Furthermore, it is proposed with respect to the pole ring (41) that some of the openings (44L) or slots have an extent (RL) towards the outside which is greater than the extent (R) of other openings (44) or slots.

A method for manufacturing a vehicle wheel includes: a casting process of manufacturing the wheel in a one-piece body having a forming end and a temporary flange protruding at inner and outer sides of the wheel, respectively, wherein the one-piece body further includes a resonance chamber forming groove; a primary shape machining process of forming a stepped part at an outer circumferential side of the resonance chamber forming groove; a flow forming process of bending the forming end to be seated on the stepped part; a friction stir welding process of integrally bonding a portion where the forming end and the stepped part are in close contact with each other; a fine machining process of removing the temporary flange; and a sound-absorbing hole machining process of forming a sound-absorbing hole for communicating between the resonance chamber and an interior space of a tire in the forming end.

A method of making a wheel assembly using hybrid spokes that combines a synthetic fiber cable with an outer rod segment connected to a rim and an inner rod segment connected to a hub. An anchor is used to connect each end of the fiber cable to a length of conventional rod, preferably through the use of a swaging operation. Each rod segment includes a standard end feature on its free endsuch as a threaded shaft or J-bend. The hybrid assembly can preferably be retrofitted to applications that now use a conventional rod or wire. This allows synthetic fiber cableswith their unique mechanical propertiesto be incorporated in existing designs.

A vehicle wheel including a disc segment and a rim segment. The disc segment includes a wheel mounting surface for connecting the vehicle wheel to a vehicle hub and a transition element, wherein the transition element is arranged between the wheel mounting surface and an outer rim flange. The rim segment includes the outer rim flange and an inner rim flange as well as a drop center arranged between the two flanges. The segments of the vehicle wheel are integrally formed in order to shape a one-piece, continuously running vehicle wheel contour profile.

A wheel (3) includes a core member (32) consisting of a tubular member (140) formed with a plurality of V-shaped notches (142) on one side thereof, and bent into an annular shape so as to close the notches, and a plurality of free rollers (60) each rotatably fitted on a linear section (120) of the tubular member located between a mutually adjoining pair of the V-shaped notches via a bearing (122) provided with an inner race (124) and an outer race (126), wherein a raised piece (130) is provided for each inner race on another side of the tubular member opposite from the one side as well as a protrusion (138) so as to engage an end surface of the inner race and fixedly secure the inner race to the core member.