Apparatus and method for assembling a non-rotating wheel cap. A bearing is seated in either an outer disk of an inner disk as a first assembly step. A weight is in the form of an arc between 90 and 110 degrees and resides in a pocket formed in the outer disk. An adapter disk is attachable to the inner disk to allow customizing for various wheel fitment. A center ornamental portion may be a custom part or may be cut from an original fixed wheel center cap is cut from the fixed center cap, and attached to the outer disk converting the fixed center cap to a non-rotating center cap.

A bicycle wheel rim, comprising a wall made of composite material having a plurality of perforated spoke-attachment seats, wherein each perforated seat is delimited by at least one first area comprising an amassment of continuous structural fibers and at least one second area circumferentially spaced apart from said first area and comprising cut structural fibers. A process for manufacturing the aforementioned rim is also disclosed.

A vehicle wheel, including a rim, a hub, and a plurality of spokes, a first anchor to connect one of the spokes to one of the rim and hub at a connection interface. One of the spokes is pre-tensioned by a pre-tensioning means. The first anchor may be manipulated between: (i) a released orientation where the connection interface is longitudinally released from the spoke to permit independent longitudinal displacement therebetween; and (ii) an engaged orientation where the connection interface is longitudinally connected to said spoke to limit independent longitudinal displacement between the two and to maintain the pre-tension of said spoke. The pre-tensioning means is discreet from the first anchor.

A vehicle spindle and a method of attaching the spindle to a portion of an axle half shaft housing. The spindle has an inner surface, an outer surface, one or more bearing journals on the outer surface of the spindle and a radially protruding portion circumferentially extending from at least a portion of the outer surface of an axially inboard end portion of the spindle. Prior to attaching the spindle to the axle half shaft housing, the one or more bearing journals are ground, a clocking angle for the radially protruding portion of the spindle is determined and the spindle is aligned to the determined clocking angle. Once the spindle is aligned to the determined clocking angle, the axially inboard end portion of the spindle is attached to an axially outboard end portion of the axle half shaft housing using one or more welds.

Vehicle wheel comprising a rim part and a disc part formed from a one-piece sheet metal blank and including a central portion with bolt holes and a plurality of radially extending spoke arrangements merging into a disc edge delimiting together with the spoke arrangements ventilation apertures which extend over the region between the edge webs and the disc edge. In order to create steel wheels with four-hole fixing in which high strength and stiffness are achieved the number of spoke arrangements and of bolt holes is four and these are in each case arranged mirror-symmetrically with respect to a common radial line, with the width of each spoke arrangement narrowing radially towards the outside and each ventilation aperture extending in the circumferential direction over an arc length of more than ? of the circumference of the disc part. Further, each ventilation aperture is having on a radial line a maximum radial clear width which is equal to or preferably greater than the radial width of the metal portion of the disc part on the same radial line.

A composite bicycle rim, and a process for manufacturing the rim, having a plurality of perforated spoke-attachment seats having spaced apart first and second areas of cut structural fibers. The second area has both end portions of cut structural fibers having a longitudinal dimension greater than the first area's cut structural fibers and continuous structural fibers. At least some of the end portions of the second area's cut structural fibers are mutually juxtaposed or interposed with respect to the second area's continuous structural fibers.

Carbon fiber bicycle wheels are formed from parts cut from carbon fiber cloth and then joined together to form a rim, sidewalls, spokes, flanges and a center tunnel on which the flanges are mounted. The parts are then assembled, bonded together, and cured to form a wheel. During assembly, the spokes and the wheel are placed in tension by moving the flanges outwardly on the center tunnel after assembly and then bonding them in place to stiffen and strengthen the wheel. The spokes of the drive side of the rear wheel are specially shaped to accommodate torque transfer forces generated by pedaling.

A method of making an axle sleeve may comprise forming a main body comprising a cylinder, and forming an expansion member whereby a diameter of the main body may be varied.

The present disclosure describes an axle sleeve. The axle sleeve may be insertable over a portion of an axle, such as a mid-journal surface between an inner journal and an outer journal of the axle, to protect the mid-journal surface of the axle from damage. The axle sleeve may have a main body with an expansion mechanism, such as an axial cutout arrangement or a helical cutout arrangement. The expansion mechanism may allow the axle sleeve to expand diametrically to pass over a journal and to contract to seat on a mid-journal surface. An axial cutout arrangement may include cutout(s) extending from an end of the axle sleeve parallel to the central axis of the axle sleeve. A helical cutout arrangement may include cutout(s) extending from an end of the axle sleeve along a spiral path.

A wheel disc for vehicle wheels manufactured by flow forming, in particular for passenger cars, which has a stretched disc transition surface subsequently provided with ventilation holes and a radial outer disc edge. All ventilation holes are located in the transition surface and are attached by punching or cutting. In order to improve the competitiveness of vehicle wheels made of steel or other materials suitable in particular for cold forming compared to cast vehicle wheels made of aluminium, the transition surface is provided with several changes in material thickness generated during flow forming by displacement of the tool and, viewed in the radial direction, effecting a wave structure on the surface facing the tool during flow forming. The surface provided with the wave structure can in particular form the non-visible inner side of a vehicle wheel, but can also form the visible side. In addition, the opposite surface can also be provided with a wave structure.