A one-part wheel which is made of fiber composites without interruption of fibers with excellent mechanical properties and with low weight at the same time as well as a process for the manufacture thereof. The wheel has especially a rim well as well as a wheel disk passing over into a wheel flange of the rim well, where the wheel disk is formed at least partly by fiber layers, which run from the rim well over a wheel flange and the wheel disk. The wheel is manufactured by a multipart mold with parts displaceable at least in the axial direction. The mold is completely removed after the deposition of fibers or remains as a lost core in the wheel.

A rim well with integrated flange made of fiber composite as well as to a method for manufacturing same. The flange is formed by inwardly directed protuberances of fiber layers of the rim well, wherein the fiber layers transition to the flange from the rim well without interruption of the fibers. The manufacture is carried out by depositing fiber material on a mold, which corresponds to the contour of the rim well and has a radially circumferential or segmented groove. The fibers are deposited such that the fibers of at least one fiber layer have protuberances directed into the groove. A multipart mold, which makes it possible to reduce the width of the groove and thus a deformation of the protuberances, is preferably used.

A manufacturing method and structure of a carbon fiber rim is revealed. A metal strip is formed by heating a metal substrate to a moldable temperature and then extruded molding. The metal strip comprises two side walls, a connecting wall and an inner rim wall to form a space surrounded by the side walls, the connecting wall, and the inner rim wall. Next, two terminals of the strip are connected to form a circle as a rim frame's embryo. The two side walls, or the two side walls and the inner rim wall of the rim frame's embryo are milled to form plural through holes and become a rim frame. Afterwards, the surface of the rim frame is roughened and covered with a trimmed carbon fiber cloth having a predetermined shape. After heatsetting and surface treating, a carbon fiber rim having a light weight and a strong structure is obtained.

A rim for a bicycle wheel includes a radially inner portion disposed along an inner circumference of the rim, a first sidewall, a second sidewall spaced apart from the first sidewall, a radially outer tire engaging portion disposed along an outer circumference of the rim, and an opening. The first sidewall, the second sidewall, the radially outer tire engaging portion, the radially inner portion, or any combination thereof includes a composite laminate. The composite laminate includes one or more compressed layers of a first composite material, which includes a matrix of a polymer-based material and natural fibers for a reinforcing material, and one or more compressed layers of a second composite material that is different than the first composite material. The opening extends through at least one layer of the one or more compressed layers of the second composite material, such that the second composite material surrounds the opening.

A one-part wheel which is made of fiber composites without interruption of fibers with excellent mechanical properties and with low weight at the same time as well as a process for the manufacture thereof. The wheel has especially a rim well as well as a wheel disk passing over into a wheel flange of the rim well, where the wheel disk is formed at least partly by fiber layers, which run from the rim well over a wheel flange and the wheel disk. The wheel is manufactured by a multipart mold with parts displaceable at least in the axial direction. The mold is completely removed after the deposition of fibers or remains as a lost core in the wheel.

A wheel with a rim as well as a wheel spider, where the wheel spider has a hub and spokes. The wheel includes spokes including one or more linearly stretched textile strands as reinforcement material of a fiber composite and each linearly stretched textile strand runs at least once from the rim to the hub and back without interruption and thus forms at least one spoke. The textile strands are connected in a positive-locking manner and/or in substance with the hub and the rim. A process is provided for the manufacture of the wheel.

A rim well with integrated flange made of fiber composite as well as to a method for manufacturing same. The flange is formed by inwardly directed protuberances of fiber layers of the rim well, wherein the fiber layers transition to the flange from the rim well without interruption of the fibers. The manufacture is carried out by depositing fiber material on a mold, which corresponds to the contour of the rim well and has a radially circumferential or segmented groove. The fibers are deposited such that the fibers of at least one fiber layer have protuberances directed into the groove. A multipart mold, which makes it possible to reduce the width of the groove and thus a deformation of the protuberances, is preferably used.

The present disclosure discloses a carbon fiber bicycle rim and a manufacturing method thereof. The carbon fiber bicycle rim comprises a ring-shaped rim body, which is integrally formed from carbon fiber. The rim body comprises an outer ring wall, an inner ring wall, and two side walls that connect the outer ring wall with the inner ring wall. The outer ring wall has an outer side that forms a semi-closed tire groove and an inner side that encloses together with the inner ring wall and the side walls to form a closed cavity. Connecting portions are arranged in the cavity. The connecting portions have one end that is connected to the outer ring wall and the other end that is connected to the side walls. The connecting portions enclose together with the outer ring wall and the side walls to form hollow channels.