A vehicle wheel may include a rim for receiving a tire and a wheel disk attached to the rim in a cohesive connection, in a force-fitting connection, and/or a form-fitting connection, with an attachment region for releasably attaching to a wheel mount. The wheel disk may be formed of a steel workpiece that is heat-treated at least in certain regions. To provide a utility vehicle wheel vehicle wheel having high operational strength and reliability relative to the prior art, the wheel disk may have at least in a transition region for attaching to the rim a heat-treated structure with at least one of a tensile strength of between 500 and 1300 MPa or a hardness of between 150 and 400 HV 0.1.

A method of forming a non-pneumatic tire (10) is provided that includes the steps of providing an outer shear band ring (12), an intermediate section (14) with a supporting structure (16), and an inner shear band ring. The intermediate section (14) is positioned inside of the outer shear band ring (12) such that the outer shear band ring is located outward from the intermediate section in a radial direction of the tire. A hub (20) is positioned inside of the intermediate section such that the intermediate section (14) is located outward from the hub (20) in the radial direction.

A non-pneumatic wheel having a plurality of spokes attached within slots in a hub, the slots having a first retaining surface and a second retaining surface, the radially outer portion of the first retaining surface possesses a flared edge such that the radially outer portion of the first retaining surface curves away from the radially outer portion of the second retaining surface.

A method of constructing a non-pneumatic wheel by securing a plurality of spokes around the outer circumference of a hub, positioning at least one spoke support at the radially outer end of each spoke such that the at least one spoke support holds the radially outer end of each spoke in a radially outward annular orientation, placing an outer annular band concentrically over the radially outer ends of the spokes, bonding the spokes to the outer annular band, contracting the at least one spoke support radially inward; and separating the at least one spoke supports from the non-pneumatic wheel.

A method of manufacturing a wheel device including bonding a hub portion with lug holes and center bore hole, a spokes portion, and a barrel portion to generally form a mandrel or an inner frame of the wheel device. The inner frame is a scaled down size of the wheel device, in which a composite skin is wrapped around the inner frame to form an uncured wheel device. The uncured wheel device is encased inside a mold apparatus to cure. A cured wheel device of this method provides a wheel device with barrel, spokes, hub, lug holes and center bore hole molded into said wheel device without the use of a machine to carve out the spokes, hub, log holes or center bore hole.

A vehicle wheel spoke connection, including: a rim; a hub; a plurality of spokes extending between the rim and hub with a first portion connected to the rim, a second portion opposed to said first portion and connected to the hub, a span portion between the rim and the hub, and an applied tensile load along the span portion; a bracing element including the rim and/or hub. The spoke has a longitudinal axis and is composed of reinforcement fibers in a matrix. The external surface of the spoke includes a pre-formed configured surface comprising a multiplicity of laterally outwardly projecting engagement surfaces that are longitudinally spaced. The spoke is connected to the bracing element by a longitudinal engagement comprising a multiplicity of longitudinally spaced overlie engagements associated with the spoke engagement surfaces. The longitudinal engagement supports the tensile load.

Herein is described a non-metallic rim for a wheel, the rim comprising: a barrel having first and second flanges extending radially outward from opposing edges of the barrel, and the barrel comprising a first bead seat and a second bead seat arranged axially inwardly, respectively, of the first and second flanges, wherein a primary structural component extends at least through the first flange and the barrel, the primary structural component being capable of bearing the majority of the radial and/or lateral load that, in use, would be borne by the rim a protective insert is disposed between an outer face of the first flange and the primary structural component and/or at least a portion of the first bead seat is spaced apart from the primary structural component and the primary structural component, bead seat and, if present, the protective insert are bound by a polymer matrix.

A spoke including a metallic core covered, at least in its central portion, with a sheath of composite material comprised of an assembly of fibers embedded in a matrix, the core including an end portion adapted to be attached to the rim or the hub of a wheel, and a main body whose cross-sectional surface area is between 30% and 50% or, in a particular embodiment, between 35% and 45%, of the cross-sectional surface area of the aforementioned end portion. Furthermore, in the area of the main body, the sheath has a cross section between 150% and 500% or, in a particular embodiment, between 150% and 350%, of the cross section of the metallic core in the same area. The metal core includes two mechanical anchoring zones, positioned in the vicinity of its ends, on both sides of the main body.

Disclosed are a composite rim of a vehicle wheel and a method of manufacturing the same, which is reduced in weight through the use of a continuous fiber composite. The rim of a vehicle wheel may be formed by stacking composite sheets, each prepared by impregnating fibers with a resin to form a sheet. The composite sheets may be stacked in multiple layers such that end portions of the respective composite sheets may contact each other in a circumferential direction of the wheel, and discontinuous interfaces, formed at the contacting end portions of the respective composite sheets along an axial direction of the wheel, may not be aligned with each other.

The present disclosure discloses a carbon fiber bicycle rim and a manufacturing method thereof. The carbon fiber bicycle rim comprises a ring-shaped rim body, which is integrally formed from carbon fiber. The rim body comprises an outer ring wall, an inner ring wall, and two side walls that connect the outer ring wall with the inner ring wall. The outer ring wall has an outer side that forms a semi-closed tire groove and an inner side that encloses together with the inner ring wall and the side walls to form a closed cavity. Connecting portions are arranged in the cavity. The connecting portions have one end that is connected to the outer ring wall and the other end that is connected to the side walls. The connecting portions enclose together with the outer ring wall and the side walls to form hollow channels.