A method of forming a complementary field-effect transistor (CFET) device includes: forming a plurality of channel regions stacked vertically over a fin; forming an isolation structure between a first subset of the plurality of channel regions and a second subset of the plurality of channel regions; forming a gate dielectric material around the plurality of channel regions and the isolation structure; forming a work function material around the gate dielectric material; forming a silicon-containing passivation layer around the work function material; after forming the silicon-containing passivation layer, removing a first portion of the silicon-containing passivation layer disposed around the first subset of the plurality of channel regions and keeping a second portion of the silicon-containing passivation layer disposed around the second subset of the plurality of channel regions; and after removing the first portion of the silicon-containing passivation layer, forming a gate fill material around the plurality of channel regions.

A semiconductor device and a manufacturing method thereof are provided. The semiconductor device includes a semiconductor substrate, semiconductor nanosheets vertically stacked upon one another and disposed above the semiconductor substrate, a gate structure surrounding each of the semiconductor nanosheets, inner spacers laterally covering the gate structure and interposed between the semiconductor nanosheets, and source/drain (S/D) regions disposed over the semiconductor substrate and laterally abutting the semiconductor nanosheets. The semiconductor nanosheets serve as channel regions. A bottommost inner spacer of the inner spacers underlying a bottommost semiconductor nanosheet of the semiconductor nanosheets is thinner than a topmost inner spacer of the inner spacers underlying a topmost semiconductor nanosheet of the semiconductor nanosheets. The S/D regions are separated from the gate structure through the inner spacers.

An exemplary structure includes a semiconductor substrate; a plurality of first dielectric layers at a top side of the substrate; an active device layer at a top side of the first dielectric layers; a plurality of second dielectric layers at a top side of the active device layer; and a metal body. The body includes a first portion that is embedded in the plurality of first dielectric layers. The first portion comprises a first layer of first metal. The body further includes a second portion that is embedded in the plurality of second dielectric layers. The second portion comprises a first layer of second metal. A plurality of vias interconnect the first portion to the second portion through the active device layer. The first layer of the first portion mechanically connects the plurality of vias and the first layer of the second portion mechanically connects the plurality of vias.

Semiconductor structures and methods are provided. An exemplary method according to the present disclosure includes forming a first and a second fin-shaped active region over a substrate, the first and second fin-shaped active regions extending lengthwise along a first direction, forming a gate structure over channel regions of the first and second fin-shaped active regions, the gate structure extending lengthwise along a second direction substantially perpendicular to the first direction, forming a trench to separate the gate structure into two segments, the trench extending lengthwise along the first direction and being disposed between the first and second fin-shaped active regions, performing an etching process to enlarge an upper portion of the trench, and forming a gate isolation structure in the trench, and, in a cross-sectional view cut through both the first and second fin-shaped active regions and the gate structure, the gate isolation structure is a T-shape structure.

A method includes forming a fin structure including first and second sacrificial layers and first and second channel layers over a substrate; forming a dummy gate structure across the fin structure; forming gate spacers on opposite sides of the dummy gate structure; forming first source/drain epitaxial layers on opposite sides of the first channel layer; forming second source/drain epitaxial layers on opposite sides of the second channel layer; removing the dummy gate structure and the first and second sacrificial layers to form a gate trench defined by the gate spacers; forming an oxynitride layer in the gate trench to surround the first channel layer; forming a dipole layer to surround the oxynitride layer; performing an anneal process to drive dipole dopants into the oxynitride layer; and depositing a high-k gate dielectric layer and a work function metal layer in the gate trench to form a gate structure.

A semiconductor device comprises a top field effect transistor (FET) and a bottom FET in a stacked profile. The semiconductor device also comprises a gate. The gate comprises two top-FET gate extensions and two bottom-FET gate extensions. The semiconductor device also comprises an insulator liner. The insulator liner interfaces with the two top-FET gate extensions and two bottom-FET gate extensions. The semiconductor device also comprises a dielectric that interfaces with the insulator liner.

Semiconductor structures and methods for manufacturing the same are provided. The semiconductor structure includes an isolation structure formed over a substrate, and first nanostructures formed over an isolation structure along a first direction. The semiconductor includes second nanostructures adjacent to the first nanostructure along the first direction. The semiconductor also includes a dielectric wall between the first nanostructures and the second nanostructures, and the dielectric wall includes a low-k dielectric material. The dielectric wall is in direct contact with the first nanostructures and the second nanostructures, and a top surface of the dielectric wall is higher than a top surface of the isolation structure. The semiconductor includes a gate structure formed over the first nanostructures along a second direction, and a cutting structure formed over the dielectric wall. The gate structure is divided into two portions by the cutting structure.

A method includes alternately stacking first semiconductor layers and second semiconductor layers over a substrate, patterning the first and second semiconductor layers into a fin structure, forming a dummy gate structure across the fin structure, depositing gate spacers over sidewalls of the dummy gate structure, removing the dummy gate structure to form a recess, removing the first semiconductor layers, depositing an interfacial layer wrapping the second semiconductor layers, depositing a high-k dielectric layer over the interfacial layer and over the sidewalls of the gate spacers, depositing a first gate electrode over the high-k dielectric layer, recessing the first gate electrode and the high-k dielectric layer to expose a top portion of the sidewalls of the gate spacers, depositing a low-k dielectric layer over the recessed high-k dielectric layer, and depositing a second gate electrode over the first gate electrode.

A transistor and a manufacturing method. The transistor includes a semiconductor base substrate, an active structure, a dielectric structure, and a gate stack structure. The active structure is formed on the semiconductor base substrate. The active structure includes a source region, a drain region, and a channel region located between the source region and the drain region. The channel region includes at least two nanostructures stacked in a thickness direction of the semiconductor base substrate. In the channel region, a bottom nanostructure has a greater width than other nanostructures. The dielectric structure is formed between the semiconductor base substrate and the active structure. The dielectric structure is in contact with the bottom nanostructure. The gate stack structure is formed on a surface of the bottom nanostructure not in contact with the dielectric structure, and the gate stack surrounds a periphery of the other nanostructures.

An embodiment includes a method including forming an opening in a cut metal gate region of a metal gate structure of a semiconductor device, conformally depositing a first dielectric layer in the opening, conformally depositing a silicon layer over the first dielectric layer, performing an oxidation process on the silicon layer to form a first silicon oxide layer, filling the opening with a second silicon oxide layer, performing a chemical mechanical polishing on the second silicon oxide layer and the first dielectric layer to form a cut metal gate plug, the chemical mechanical polishing exposing the metal gate structure of the semiconductor device, and forming a first contact to a first portion of the metal gate structure and a second contact to a second portion of the metal gate structure, the first portion and the second portion of the metal gate structure being separated by the cut metal gate plug.