A method for creating a roller spring perch has steps for making a steel frame bracket, procuring snap rings, procuring four bearings, machining a steel cylindrical bearing housing, machining a bearing shaft, assembling the bearing shaft to the bearing housing with the four bearings pressed onto each of two bearing lands, assembling the snap rings in snap ring grooves of the bearing shaft, placing the bearing housing with the bearing shaft and bearings centered through holes in sidewalls of the steel bracket; and spot welding the bearing housing to the sidewalls of the steel bracket.

A system and methods are provided for a suspension system of an off-road vehicle that allows the springs to be mounted remotely, in any location on the vehicle, enabling the use of spring sizes, spring rates, motion ratios, and damping profiles that would be impractical with traditional suspension designs. The suspension system includes a hydraulic cylinder coupled between a suspension component and a chassis, in lieu of a conventional spring. The hydraulic cylinder is in fluid communication with another, second hydraulic cylinder, by way of a hydraulic hose. The second hydraulic cylinder presses against a suspension spring that is in contact with a fixed spring stop, thereby transferring spring forces to the wheel. Alternatively, the spring stop may comprise a control actuator that moves, enabling active control over spring load.

A primary air suspension system with the reliability of a secondary air suspension system by guaranteeing a minimum pressure in the air spring through a simple mechanical residual pressure valve. The residual pressure valve is set to the air spring pressure required to hold the rear of the unloaded pickup truck at the designed ride height if any of the components (compressor, tank, valves, air lines, Schrader valve, or electronic controller) failure.

An adjustable shock absorber system includes: a coil over shock absorber with a spring and a lockable adjustment ring; a protective cover assembly, optionally including top and bottom cover portions; a shock adjuster tool with a lever arm and a tool grip portion, including a band assembly, and a tool attachment assembly, including a connector member and a tool member; such that the tool grip portion detachably connects to the peripheral mounting surface of the lockable adjustment ring; whereby the shock adjuster tool can be used to adjust a preload of the coil-over shock absorber. Alternatively, an adjustable shock absorber system includes: a coil-over shock absorber with a spring and an adjustment ring; an adjustment ring assembly, which detachably interlocks with the adjustment ring; and a shock adjuster tool with a lever arm and a tool grip portion, which detachably connects with the adjustment ring assembly.

A vehicle includes a wheel to contact a surface having a reference surface plane in operation of the vehicle; a chassis; an axle housing having an axis which is normal to the reference surface plane; and an axle. The axle extends from the axle housing, to couple the wheel to the axle housing and to support rotation of the wheel relative to the axle housing to support motion of the vehicle across the surface in operation of the vehicle. A suspension system couples the wheel to the chassis and includes a linkage assembly having a first end pivotably coupled to the chassis and a second end pivotably coupled to the axle housing. The first end of the linkage assembly is spaced apart laterally from the second end of the linkage assembly along a longitudinal axis of the linkage assembly. The suspension system is configured to maintain the axis of the axle housing at an angle normal to the reference surface plane in response to an angular displacement between the chassis and the reference surface plane.

Provided is a suspension device including a drive wheel, a first driven wheel that is disposed on one side in a front-rear direction with respect to the drive wheel, a second driven wheel that is disposed on the other side in the front-rear direction with respect to the drive wheel, a bogie link member that supports the drive wheel and the first driven wheel and is oscillatable around a first oscillation axis, and a rocker link member that supports the second driven wheel and the bogie link member and is oscillatable around a second oscillation axis. When viewed from a left-right direction, the first oscillation axis is not on the same vertical line as a rotation axis of the drive wheel and is located above the rotation axis in a vertical direction and located inside a contour of the drive wheel.

A suspension system for a vehicle includes a spring pad coupled to a spring and configured to support the spring connecting a suspension arm and a vehicle body member of the vehicle, where the spring pad includes: a seat part coupled to an end of the spring; a guide part configured to guide upward and downward movements of the seat part; and an elastic part configured to connect the seat part and the guide part and having a length that varies when the seat part moves. In particular, the spring is consistently supported by being coupled to the seat part of the spring pad even in a situation in which an additional rebound further occurs in a full-rebound situation and the spring deviates from a range in which the spring can be extended, thus preventing withdrawal of the spring connecting the suspension arm and the vehicle body member.

A vehicle wheel suspension includes a suspension spring and an additional spring element. The additional spring element is disposed in a working chamber of a hydraulic cylinder. The working chamber, in hydraulic terms, is configured to be completely shut off by a check valve and the volume thereof with an opened check valve while activating a vehicle drive apparatus with braked vehicle wheels being variable by the anti-dive angle and/or the anti-squat angle. For such a volumetric variation of the working chamber, a hydraulic medium is flowable through the opened check valve.

A method of manufacturing a hollow coil spring which is made of a hollow wire in which a terminal sealed portion is formed on an end portion of the wire. The terminal sealed portion has a rotationally symmetric shape in which an axis passing through the center of the wire is the symmetric axis. The hollow coil spring includes an end wall portion, and an end face arc-shaped curved surface. The end wall portion includes an end face perpendicular to the axis. A distal-end-center closure portion is formed on the axis at the center of the end wall portion. A spring seat includes a base member and a sheet member. An end turn portion of the hollow coil spring is in contact with the sheet member. The end face of the end turn portion is opposed to a stopper wall of the spring seat.

A shock absorber includes a suction passage permitting flow only from a reservoir toward a compression-side chamber, a rectification passage permitting flow only from the compression-side chamber toward an extension-side chamber, and a variable valve permitting flow only from the extension-side chamber toward the reservoir. A large chamber as a compression-side pressure chamber communicating with the compression-side chamber and an outer periphery chamber as an extension-side pressure chamber communicating with the extension-side chamber are partitioned in the shock absorber by a free piston that moves slidably within a bottom member serving as a housing. A compression-side pressure-receiving area of the free piston is larger than an extension-side pressure-receiving area. Therefore, even in the uniflow shock absorber with the extension-side chamber and the compression-side chamber at equal pressures during the contraction operation, the damping force is reduced under conditions in which high frequency is input since the free piston moves downward.