A support structure for a vehicle includes: a body portion (22); a damper attachment portion (24); a tie-rod attachment portion (26); and a lower arm attachment portion (28). The vehicle supporting structure (20) has a first rib (32) that connects the damper attachment portion (24) with the tie-rod attachment portion (26), a second rib (34) that connects the tie-rod attachment portion (26) and the lower arm attachment portion (28), and a third rib (36) that connects the first rib with the second rib. The first rib is inclined to have a height that gradually decreases from the damper attachment portion toward the tie-rod attachment portion, forming a first inclined portion (32a) and a first thinned portion (32b). The third rib is inclined to have a height that gradually decreases from the second rib toward the first rib, forming a second inclined portion (36a) and a second thinned portion (36b).

A gear casing for a wheel-hub assembly comprises a gear housing comprising a drive-gear volume for accommodating therewithin a gearing assembly that is positioned to mediate between a drivetrain member and a wheel-hub member, the drive-gear volume being in fluid communication with opposing first and second openings formed in the gear housing for respective gearing-assembly connections therethrough with the drivetrain member and the wheel hub member; and a lubricant compartment radially displaced from the drive-gear volume and in fluid communication therewith exclusively via an array of one or more lubricant passages disposed circumferentially around a portion of the gear housing, the lubricant-passage array arranged for flow therethrough of a gearing-assembly lubricant between the lubricant compartment and the gear housing.

A wheel carrier device for a vehicle, with at least one wheel carrier which has at least one bearing point at which at least one wheel bearing is to be mounted for rotatably mounting a wheel hub, wherein the wheel carrier is at least partially surrounded on the outer circumference by at least one thermal insulation element.

A lightweight suspension upright or knuckle for a vehicle including a bearing connection interface arranged coaxial with the rolling bearing and including a first sleeve element and a second sleeve element arranged radially outside the first sleeve element and including a BMC/LFT/DLFT annular body that is sandwiched between a first and second shell elements, which are coupled together in a radially superimposed manner and which are preferably obtained in a semi-cured state as self-supporting elements, to be chemically and mechanically bonded together and with the BMC/LFT/DLFT annular body in a later stage during a step of forming a core (11) to fill either completely or partially an empty space (12) delimited between the first and second shell elements (8,9).

A suspension assembly for a utility vehicle includes a knuckle having a boss, a first suspension arm extending radially outward from the boss, a second suspension arm extending radially outward from the boss in a direction opposite to the first suspension arm, a first brake arm extending radially outward from the boss near the first suspension arm, and a second brake arm extending radially outward from the boss near the second suspension arm. The knuckle can be switchably used for both of a right driving wheel and a left driving wheel. The suspension assembly further includes an upper arm connected to the first suspension arm, a lower arm connected to the second suspension arm, and a brake caliper connected to the first brake arm and the second brake arm.

A leading-edge steering system is provided for a front suspension of an off-road vehicle. The leading-edge steering system is comprised of a spindle assembly that supports a drive axle assembly to conduct torque from a transaxle to a front wheel. A first rod-end joint pivotally couples an upper suspension arm and the spindle assembly, and a second rod-end joint pivotally couples a lower suspension arm and the spindle assembly. A steering rod-end joint pivotally couples a first end of a steering rod with a leading-edge portion of the spindle assembly. A steering gear is coupled with a second end of the steering rod and configured to move the steering rod, such that the spindle assembly rotates with respect to the upper and lower suspension arms. The leading-edge portion is configured to exert primarily tensile forces on the steering rod during travel over rough terrain.

A steering arm assembly includes a steering arm body, a first rotary connecting part and a second rotary connecting part. A first end and a second end of the steering arm body are fixedly connected with a first rocker arm and a second rocker arm, respectively. The first rotary connecting part and the second rotary connecting part are respectively connected with the first end and the second end of the steering arm body, and the steering arm body is configured to rotate relative to the first rotary connecting part and the second rotary connecting part. The steering arm body is able to be detachably located on a mounting bracket through the first rotary connecting part and the second rotary connecting part; and the first rotary connecting part and the second rotary connecting part respectively include a first shaft housing and a second shaft housing, which are engaged with a first mounting plate and a second mounting plate respectively.

A system for wheel alignment provides an indexable pair of washers in conjunction with a sleeve having non-concentric inner and outer surfaces that allow for adjustments to camber, toe, and thrust. The system can be retrofitted to existing axle systems using a sleeve that fits over the spindle of the axle. Rotation of the sleeve relative to the spindle provides for adjustment to wheel alignment. The indexable washers can be used to determine the precise amount of adjustment and fix the position of the sleeve once adjusted. The system can be implemented regardless of the circumferential position (i.e. azimuthal orientation) of a keyway or groove on the axle spindle that is typically used to lock the position of the axle nut.

A toe link support is disclosed. In a first aspect, the toe link aperture of a hub has been bored out to receive inner and outer spacers. The spacers have bolt holes through which a toe link bolt is inserted to secure a toe link to the hub. The bolt is secured by a nut. The spacers protect the hub from damage by the bolt, and vice versa, resulting from motion of the toe link. In a second aspect, the outer spacer is further configured to be inserted into the bolt hole of the toe link, further protecting the bolt from damage. A method of supporting a toe link is also disclosed.

The present invention provides embodiments of modified upper and lower control arms for attachment to the steering knuckle that came with the vehicle, or for attachment to a modified steering knuckle of an embodiment of the invention, such that the steering knuckle, and in particular the wheel hub opening of the steering knuckle, are located at positions that are closer to the front of the vehicle than the positions provided by the control arms that came with the vehicle. The forward position of the wheel hub relative to the position provided by the factory or stock control arms moves the wheel and tire forward by the same distance, thereby allowing much larger wheels and tires to be mounted on the vehicle which do not rub against or interfere with the wheel well, fender or body mount, thereby increasing the approach angle of the vehicle for use in off-road climbing.