A ball screw spline actuator includes a shaft, a ball nut, and a ball spline. The shaft includes a helical groove and a spline groove intersecting the helical groove forming intersections having a least one ridge including a first surface finish formed by a first manufacturing operation. The ridge is subsequently reformed through a second manufacturing operation to include a second surface finish to reduce stress concentrations in the ridge from cyclical loading from at least one of the ball nut or the ball spline. In one example, the second manufacturing operation reforms the ridge to include a surface finished edge.

An end member assembly can include a first end member section and a second end member section that together form an end member volume. A partition section is provided separately and is disposed within the end member volume to separate the end member volume into at least two volume portions. At least one passage extends through the partition section and at least one control device is disposed in fluid communication along the passage. The control device substantially fluidically isolates the two volume portions under conditions of use below a predetermined differential pressure threshold. The control device permits fluid communication between the two volume portions under conditions of use in which the predetermined pressure threshold is exceeded. Gas spring assemblies including such an end member assembly as well as suspension systems and methods of manufacture are also included.

A vehicle stabilization system including a frame; a wheel; a control arm connected to the frame and the wheel; a fluid spring connected to the frame and the control arm; a stabilizer connected to the frame and operable between a retracted and extended position; a reservoir; and a fluid manifold connected to the fluid spring and the chamber, fluidly coupling the spring interior and stabilizer chamber to the reservoir interior. A vehicle stabilization method including maintaining an orientation of the vehicle frame, coupling the frame to a support surface using a stabilizer by introducing a fluid to a chamber of the stabilizer, and retracting a wheel by reducing a quantity of fluid within a fluid spring coupling the wheel to the frame.

A link arm for connecting a first unsuspended mass to a second suspended mass, and its manufacturing method are provided. In some embodiment the arm applies in particular to a suspension system for a motor vehicle, wherein the arm is able to equip a wheel suspension by having triangular housings to receive a stub axle of the wheel and two connecting links to the chassis of the vehicle. In some embodiments, the arm comprises housings to receive a first linkage joint to the first mass, and at least a second linkage joint to the second mass, and comprises: a stiffening portion which comprises a first thermoplastic or thermosetting matrix composite material reinforced with fibers and which comprises a peripheral rim of the arm, and an anti-buckling portion interposed in the stiffening portion and extending from the rim over substantially the entire arm.

A method of producing a control arm for a motor vehicle, in particular a multi-point control arm, preferably a transverse control arm, which is substantially formed by a fiber-plastic composite structure. The method includes the steps: creating of a preform structure with load-adapted fiber orientation, introducing the preform structure into a forming tool, consolidating the preform structure in the tool by application of pressure and/or temperature, and removing and further processing of the control arm.

An air suspension system, comprising a manifold, defining a first and second port, each port defining a receiving region at the second end, wherein the first and second ports are arranged in a common plane, a channel intersecting the first and second port, a cavity intersecting each port, and a pressure sensor port, positioned between the first and second port, defining a sensor insertion axis normal to the common plane, the pressure sensor port separated from the first port, the second port, and the channel by a thickness; a first and second solenoid valve, each solenoid valve arranged within the cavity and coaxially arranged with the first and second ports, each solenoid valve comprising a connector; a pressure sensor arranged within the pressure sensor port, the pressure sensor comprising a connector; and an electronics module arranged parallel the common plane, the electronics module configured to electrically couple to the connectors.

A method for the production of a fiber plastic composite component may include the following steps: creating a load-adapted multilayer preform structure made of pre-fabricated multi-layered sub-preforms, and inserting the preform structure into a form-shaping tool. A system for the production of a fiber plastic composite component may include the following: a first manufacturing station for forming a load-adapted multi-layer preform structure from prefabricated multilayered sub-preforms, and a form-shaping tool for consolidating the preform structure.

Hydraulic port protection plugs for insertion into hydraulic ports in a shock absorber to prevent contaminants from entering the shock absorber and residual oil from draining out through the hydraulic ports during storage, shipping, and handling of the shock absorber. The hydraulic port protection plugs comprise a tubular body and a pierceable seal that is configured to receive an inboard portion of a hydraulic fitting. The pierceable seal is designed so that the inboard portion of the hydraulic fitting may be inserted through the pierceable seal of the hydraulic port protection plug and into the hydraulic port in the shock absorber such that the hydraulic port protection plug does not have to be removed and seals the hydraulic fitting within the hydraulic port in the shock absorber in an installed position.

A ball joint is disclosed. The ball joint comprises: a ball stud comprising a ball; a bearing supporting the ball of the ball stud by surrounding same; a case bushing accommodating the bearing and one portion of the ball stud; a ball joint mounting case made of carbon fiber reinforced plastic (CFRP), accommodating the case bushing and coupling to a suspension arm; and a case cap accommodated inside the case bushing.

A mechanism for electronically adjusting a shock absorber includes a cartridge that is located on the fluid path between the main body of the shock absorber and a damping reservoir. A piston valve is mounted for reciprocal movement inside an elongated chamber of the cartridge, and a solenoid is mounted on the cartridge to interact with the piston valve. In operation, the solenoid is electronically controlled to selectively move the piston valve into various positons in the cartridge chamber to thereby vary the volume of liquid flow along the fluid path which will adjust the response characteristics of the shock absorber.