A mechanical bypass for a shock assembly is disclosed herein. The assembly has a damper chamber having a compression portion and a rebound portion. There is further an external reservoir in fluid communication with the rebound portion of the damper chamber via a flow path. A valve is coupled with the flow path, the valve to meter a flow of the working fluid through the flow path. A bypass port to the external reservoir is provided in the flow path and bypasses the valve. A mechanical relief valve is provided in the bypass port to block a fluid flow though the bypass port until a blow-off pressure that is higher than a normal operating pressure and less than a burst pressure of the damping chamber is provided thereon.

A method for operating a pressure control system having a multi-stage compressor includes providing a multiply compressed pressure medium by the multi-stage compressor for filling a pressure medium reservoir or pressure medium chambers of the pressure control system. Providing the multiply compressed pressure medium includes (i) providing, by a first compression stage, a pre-compressed pressure medium and additionally compressing, at least by a second compression stage, the pre-compressed pressure medium, and/or (ii) introducing an already-compressed charging pressure medium into an intermediate volume between the first compression stage and the second compression stage of the multi-stage compressor and further compressing the charging pressure medium at least by the second compression stage. The charging pressure medium simultaneously passes via a control line to a control input of a shut-off valve that interacts with the first compression stage, such that a charging pressure of the charging pressure medium predefines a control pressure.

A method for operating a pressure control system having a multistage compressor. The method comprises providing a pressure medium compressed multiple times by the multistage compressor in order to fill a pressure medium reservoir or pressure medium chambers of the pressure control system, by performing (i) providing, by a first compression stage, a precompressed pressure medium and additionally compressing the precompressed pressure medium via a second compression stage, and/or (ii) introducing, into an intermediate volume between the first compression stage and the second compression stage of the multistage compressor, an already compressed charge pressure medium and compressing, by the second compression stage, the charge pressure medium again. An intermediate pressure of the precompressed pressure medium conveyed into the intermediate volume is limited by an overpressure valve interacting with the first compression stage. The overpressure valve is configured to open if the intermediate pressure exceeds a limit value.

An air spring assembly having pressure relief capability, where the air spring assembly includes a single air volume, or a multi-chamber air volume. When the air spring assembly is operating at a stiffer spring rate in combination with a setting to increase ground clearance, during certain road events, the air spring assembly is compressed, and the pressure in the air spring assembly increases. In order to not exceed the safe mechanical limits of the air spring assembly, the pressure is limited to a maximum value when full compression is achieved. The air spring assembly includes at least one valve, which is opened based on a cracking pressure, which is determined based on the mechanical limits of the air spring assembly. This facilitates the operation of the air spring assembly at settings to increase ground clearance of the vehicle, while allowing for pressure relief when the mechanical limit is reached.

A method for operating a pressure control system having a multistage compressor includes providing, by the multistage compressor, a pressure medium that has been compressed multiple times in order to fill a pressure medium reservoir or pressure medium chambers of the pressure control system. The providing the pressure medium involves providing, by a first compression stage, a precompressed pressure medium and additionally compressing, via a second compression stage, the precompressed pressure medium, and/or introducing an already compressed charge pressure medium into an intermediate volume between the first compression stage and the second compression stage of the multistage compressor and further compressing, by the second compression stage, the charge pressure medium. The charge pressure medium simultaneously passes, via a control line, to a control input of a shut-off valve that interacts with the first compression stage, such that a charge pressure of the charge pressure medium predefines a control pressure.

An air spring includes a sleeve, a jounce bumper, and a bump cap. The sleeve defines a chamber. The jounce bumper is fixed relative to the sleeve in the chamber. The bump cap is moveable relative to the jounce bumper from a first position to a second position in contact with the jounce bumper. The jounce bumper includes a valve moveable by the bump cap to a closed position when the bump cap moves to the second position.

An air management system and method are provided. The system includes a pressurized air source. A manifold block is coupled to the pressurized air source and includes a plurality of suspension valves in fluid communication with the pressurized air source and each defines a suspension orifice of a first diameter for controlling air flow to and from a plurality of air springs. A manifold pressurization valve is in fluid communication with the plurality of suspension valves and the pressurized air source and defines a manifold pressurization orifice of a second diameter that is less than the first diameter of the suspension orifice for opening under high pressure to allow pressurized air into the manifold block. An electronic control unit controls the manifold pressurization valve and the plurality of suspension valves to equalize a high pressure differential across the plurality of suspension valves from the plurality of air springs.

A compressed-air supply system for operating a pneumatic installation. The compressed-air supply system includes an air supply, the air supply comprising an air compressor unit configured to supply compressed air to a compressed air supply. The compressed-air supply system further includes a compressed air port to the pneumatic installation, an air removal port configured to release air to the environment, and a pneumatic main line between the compressed air supply and the compressed air port, the pneumatic main line comprising an air dryer and a throttle. Furthermore, the compressed-air supply system includes an air removal line between the compressed air port and the air removal port and an exhaust valve connected in the air removal line. The exhaust valve includes a pressure control port connected to the compressed air supply and a pressure counter control port connected to the compressed air port.

A mechanical bypass for a shock assembly is disclosed herein. The assembly has a damper chamber having a compression portion and a rebound portion. There is further an external reservoir in fluid communication with the rebound portion of the damper chamber via a flow path. A valve is coupled with the flow path, the valve to meter a flow of the working fluid through the flow path. A bypass port to the external reservoir is provided in the flow path and bypasses the valve. A mechanical relief valve is provided in the bypass port to block a fluid flow though the bypass port until a blow-off pressure that is higher than a normal operating pressure and less than a burst pressure of the damping chamber is provided thereon.

A suspension system for a vehicle is shown. The suspension system may have first and second airbags stacked upon each other. By adjusting a height difference between the first and second airbags while maintaining the same collective height of the first and second airbags, the spring rate of the collective first and second airbags are changed while maintaining the same collective height of the first and second airbags.