A battery pack includes a first battery module, a first battery case accommodating the first battery module, a second battery module, and a second battery case placed on an upper side of the first battery case so as to overlap each other and accommodating the second battery module. The second battery module is fixed to a fastening portion formed on a bottom surface of the second battery case and bulging downward. A hole portion for accommodating the fastening portion is provided on an upper surface of the first battery case at a position overlapping the fastening portion when viewed from above.

A vehicle battery assembly having a battery stack that includes a plurality of modules. The plurality of modules fastened by vertical and horizontal bolts. The battery stack includes cooling plates that is configured to be flexible and non-rigid placed between the modules. The cooling plates have improved isolation of structural stresses from the battery assembly.

A vehicle has a hybrid drive including an internal combustion engine and at least one electric motor. The hybrid drive has a charging device for generating an air flow. A charge air path guides the air flow from the charging device to the internal combustion engine. A charge air cooler is arranged in the charge air path between the charging device and the internal combustion engine. The hybrid drive has an electric battery for supplying electric power to the at least one electric motor. The effort involved in cooling the battery is reduced if the battery is incorporated into the charge air path between the charge air cooler and the internal combustion engine in such a way that the air flow can flow through and/or around it.

A vehicle may include an engine, a traction battery, an electric motor, an electric cooling system, and a controller. The electric motor selectively converts torque from the engine to electric power and converts electric power from the traction battery to drive torque for the vehicle. The electric cooling system, responsive to a temperature of the traction battery exceeding a first threshold, cools the traction battery using the electric power. The controller, responsive to the temperature exceeding a second threshold less than the first threshold and accessory loads exceeding a third threshold, operates one or both of the engine and traction battery to maintain the temperature below the first threshold.

A battery housing for a traction battery may include a first housing part and a second housing part fixed removably to each other. Battery modules of the traction battery may be fixable on the first housing part. The housing may also include a reinforcing structure having a plurality of reinforcing ribs reinforcing the first housing part, and a ducted structure with a plurality of coolant ducts for a coolant fixed on the first housing part. The plurality of coolant ducts may each be connectable to a respective temperature-control unit of a battery module in a coolant-conducting fashion. At least one of the coolant ducts may be at least partially embedded in one of the reinforcing ribs.

A battery case of a battery storage device is disposed on a vehicle floor, thereby securing an interior space. A battery module of the battery storage device can be cooled by using an interior air, thereby simplifying a cooling structure and saving a manufacturing cost. In addition, the battery storage device for an electric vehicle blocks noise generated by a cooling device and an electrical component from flowing into the interior, thereby preventing the occurrence of a passenger's discomfort feeling caused by the noise.

This patent application is directed to thermal management systems of vehicles with an electric powertrain. More specifically, the battery system and one or more powertrain components and/or cabin climate control components of a vehicle share the same thermal circuit as the battery module through which heat can be exchanged between the battery module and one or more powertrain or climate control components as needed.

A fire fighting vehicle includes an energy storage system coupled to the chassis and a charging assembly configured to interface with a charging plug. The energy storage system includes battery cells. The charging assembly includes a housing, a charging port disposed within the housing and electrically coupled to the battery cells, a retainer positioned proximate the charging port, a first actuator, and a second actuator. The charging port is configured to engage with a charging interface of the charging plug. The retainer is configured to engage with a retaining interface of the charging plug to secure the charging interface within the charging port. The first actuator is positioned to release the retaining interface from engagement with the retainer by repositioning the retaining interface into a release position. The second actuator is positioned to eject the charging plug from the charging assembly when the retaining interface is in the release position.

The present invention provides a thermal management system comprising a housing having an interior space; a heat-generating component disposed within the interior space; a heat exchanger; and a working fluid liquid disposed within the interior space wherein the heat-generating component is in contact with the working fluid. The working fluid comprises a Fischer-Tropsch derived base fluid; an antioxidant and anti-static additives. The system is constructed wherein a constant cyclical flow of working fluid is maintained across the heat-generating components, on to the heat exchanger and then back to the heat-generating component.

The present invention provides a method of thermal management of a heat-generating component comprising partially immersing a heat-generating component in a working fluid and transferring the heat from the heat-generating component using the working fluid in a constant cyclical flow of working fluid across the heat-generating components, on to a heat exchanger and then back to the heat-generating component.

An embodiment is directed to a contact plate configured to establish electrical bonds between battery cells in a battery module, including at least one primary conductive layer, and a set of bonding connectors that are configured to provide direct electrical bonds between the contact plate and terminals of a group of battery cells, the set of bonding connectors being configured to connect the group of battery cells in parallel with each other, wherein at least one bonding connector in the set of bonding connectors is configured with a higher fuse rating than each other bonding connector in the set of bonding connectors so as to contain arcs among the set of bonding connectors to the at least one bonding connector.