A vehicle control device for decelerating by the regenerative braking of a motor connected to a drive shaft of a drive wheel calculates a torque command value for suppressing a vibration component of the drive shaft by feeding back a torsional angular velocity of the drive shaft to a desired torque that determines the power of the motor and controls the operation of the motor on the basis of the torque command value. The control device estimates a dead zone section, in which the torque of the motor in the vehicle is not transmitted to the drive shaft, on the basis of the desired torque and limits the torque command value in the case where the vehicle is in the dead zone section.

A wheel module arranged to generate torque to accelerate and to decelerate a heavy-duty vehicle. The wheel module comprises at least one electric machine arranged for regenerative braking, an eddy current braking device, and an electronic control unit, ECU. The wheel module further comprises a communications port arranged for communication with an external control unit and a power distribution network arranged to connect the electric machine to the eddy current braking device and to a power port arranged to input and to output electrical power to and from the wheel module. The ECU is arranged to obtain configuration data via the communications port indicative of a maximum output power of the power port, and to control the power distribution network to maintain the output power of the power port below the maximum output power by distributing power from the at least one electric machine between the eddy current braking device and the power port.

A control system includes a current sensor and one or more processors. The current sensor is configured to be disposed onboard a vehicle and to monitor a measured current conducted into a resistor leg of the vehicle. The resistor leg has a braking chopper and one or more resistive elements, and is connected with a traction bus of the vehicle. The one or more processors are configured to receive the measured current from the current sensor and, in response to the measured current differing from an expected current through the resistor leg, the one or more processors are configured to generate a control signal configured to one or more of increase an engine speed of an engine of the vehicle, increase cooling to the one or more resistive elements of the resistor leg, restrict movement of the vehicle, or schedule maintenance for the resistor leg.

A control system includes a current sensor and one or more processors. The current sensor is configured to be disposed onboard a vehicle and to monitor a measured current conducted into a resistor leg of the vehicle. The resistor leg has a braking chopper and one or more resistive elements, and is connected with a traction bus of the vehicle. The one or more processors are configured to receive the measured current from the current sensor and, in response to the measured current differing from an expected current through the resistor leg, the one or more processors are configured to generate a control signal configured to one or more of increase an engine speed of an engine of the vehicle, increase cooling to the one or more resistive elements of the resistor leg, restrict movement of the vehicle, or schedule maintenance for the resistor leg.

A mobile mining machine includes a plurality of traction elements, a plurality of motors, a power source in electrical communication with the plurality of motors, and an energy storage system in electrical communication with the plurality of motors and the power source. Each of the motors is coupled to an associated one of the plurality of traction elements. Each of the motors is driven by the associated traction element in a first mode, and drives the associated traction element in a second mode. The energy storage system includes a shaft, a rotor secured to the shaft, a stator extending around the rotor, and a flywheel coupled to the shaft for rotation therewith. In the first mode, rotation of the motors causes rotation of the flywheel to store kinetic energy. In the second mode, rotation of the rotor and the flywheel discharges kinetic energy to drive the motors.

A mobile mining machine includes a plurality of traction elements, a plurality of motors, a power source in electrical communication with the plurality of motors, and an energy storage system in electrical communication with the plurality of motors and the power source. Each of the motors is coupled to an associated one of the plurality of traction elements. Each of the motors is driven by the associated traction element in a first mode, and drives the associated traction element in a second mode. The energy storage system includes a shaft, a rotor secured to the shaft, a stator extending around the rotor, and a flywheel coupled to the shaft for rotation therewith. In the first mode, rotation of the motors causes rotation of the flywheel to store kinetic energy. In the second mode, rotation of the rotor and the flywheel discharges kinetic energy to drive the motors.

An energy conversion device for a vehicle is particularly suited for a rail vehicle. The energy conversion device has, in at least one mode, a unit which operates as a generator unit and has at least one synchronous machine, and which has at least one energy discharge unit which is provided for discharging at least a portion of an electrical energy generated by the generator unit, and has at least one resistor unit. The novel energy discharge unit has at least one control unit which is provided to set operating modes from a set of operating modes in which the resistor unit makes available a different resistance value in each case.

An energy conversion device for a vehicle is particularly suited for a rail vehicle. The energy conversion device has, in at least one mode, a unit which operates as a generator unit and has at least one synchronous machine, and which has at least one energy discharge unit which is provided for discharging at least a portion of an electrical energy generated by the generator unit, and has at least one resistor unit. The novel energy discharge unit has at least one control unit which is provided to set operating modes from a set of operating modes in which the resistor unit makes available a different resistance value in each case.

A mining machine including a bi-directional electrical bus, a power source coupled to the bi-directional electrical bus, a motor coupled to the bi-directional electrical bus, the motor powered by energy available on the bi-directional electrical bus, a kinetic energy storage system coupled to the bi-directional electrical bus and a controller. The controller is configured to communicate with the kinetic energy storage system and the power source. Wherein the controller is configured to operate the kinetic energy storage system as a primary power source for the bi-directional electrical bus and to operate the power source as a secondary power source for the bi-directional electrical bus when the kinetic energy storage system cannot satisfy an energy demand on the bi-directional electrical bus.

A mining machine including a bi-directional electrical bus, a power source coupled to the bi-directional electrical bus, a motor coupled to the bi-directional electrical bus, the motor powered by energy available on the bi-directional electrical bus, a kinetic energy storage system coupled to the bi-directional electrical bus and a controller. The controller is configured to communicate with the kinetic energy storage system and the power source. Wherein the controller is configured to operate the kinetic energy storage system as a primary power source for the bi-directional electrical bus and to operate the power source as a secondary power source for the bi-directional electrical bus when the kinetic energy storage system cannot satisfy an energy demand on the bi-directional electrical bus.