In an embodiment, a method includes producing a mixed feedstock of at least three halogenated monomer feedstocks. A first of the at least three halogenated monomer feedstocks includes an SP3 carbon, a second of the at least three halogenated monomer feedstocks includes an SP2 carbon, and a third of the at least three halogenated monomer feedstocks includes at least two SP1 carbons. The method further includes producing a polyorbital-hybrid pre-ceramic polymer comprising the SP1 carbons, the SP2 carbon, and the SP3 carbon. The polyorbital-hybrid pre-ceramic polymer is produced by reducing the mixed feedstock such that one or more halogen atoms are removed from the mixed feedstock. The method also includes fabricating the polyorbital-hybrid pre-ceramic polymer into a greenware form and producing a polyorbital-hybrid ceramic carbon comprising the SP1 carbons, the SP2 carbon, and the SP3 carbon. The polyorbital-hybrid ceramic carbon is produced by thermolyzing the polyorbital pre-ceramic polymer.

In an embodiment, a method includes producing a mixed feedstock of at least three halogenated monomer feedstocks. A first of the at least three halogenated monomer feedstocks includes an SP3 carbon, a second of the at least three halogenated monomer feedstocks includes an SP2 carbon, and a third of the at least three halogenated monomer feedstocks includes at least two SP1 carbons. The method further includes producing a polyorbital-hybrid pre-ceramic polymer comprising the SP1 carbons, the SP2 carbon, and the SP3 carbon. The polyorbital-hybrid pre-ceramic polymer is produced by reducing the mixed feedstock such that one or more halogen atoms are removed from the mixed feedstock. The method also includes fabricating the polyorbital-hybrid pre-ceramic polymer into a greenware form and producing a polyorbital-hybrid ceramic carbon comprising the SP1 carbons, the SP2 carbon, and the SP3 carbon. The polyorbital-hybrid ceramic carbon is produced by thermolyzing the polyorbital pre-ceramic polymer.

A method for automatically forming bundles of metal laminations, adapted for armatures of electrical machines or the like, by automatic precision dosing of a lamination bundle produced by picking up and separating a preset number of laminations, includes grabbing, at one end of a lamination stack, a preset number of laminations; separating the number of laminations of the bundle from the lamination stack by axially moving the bundle away from the lamination stack by a preset distance; detaching one or more laminations, if any, at the end of the lamination bundle facing the lamination stack, which may have remained adherent to a last intended lamination by being clamped by a part of their thickness or glued to the lowest lamination of the lamination bundle; and collecting the lamination or laminations, if any, detached from the lamination stack end in a position axially aligned with the laminations of the stack.

A method for manufacturing a stator of an electrical machine. The method including: a toothed ring having teeth joined together by bridges of material and defining between them slots open radially toward the outside, windings produced outside of the slots, and a yoke configured to be attached to the toothed ring. The method also including attaching at least one piece of sheet-form insulation to at least a portion of each of the windings, inserting said winding portions with the insulation into the slots via a radial movement directed toward the inside of the slots, and assembling the yoke onto the radially exterior surface of the ring to close the slots radially.

A method for manufacturing a stator of an electrical machine. The method including: a toothed ring having teeth joined together by bridges of material and defining between them slots open radially toward the outside, windings produced outside of the slots, and a yoke configured to be attached to the toothed ring. The method also including attaching at least one piece of sheet-form insulation to at least a portion of each of the windings, inserting said winding portions with the insulation into the slots via a radial movement directed toward the inside of the slots, and assembling the yoke onto the radially exterior surface of the ring to close the slots radially.

Systems and methods for manufacturing stators for electric submersible pumps, where a stator core having an inner portion and an outer portion is formed. The inner portion has a plurality of teeth and outward-facing slots. Magnet wire coils are formed on the inner portion by holding the inner portion in a stationary position and using a linearly movable robotic arm to position the magnet wire in each slot while preventing the wire from sliding axially with respect to the stator and adjacent turns of the coil. After forming the magnet wire coils on the inner portion of the stator core, the outer portion of the stator core is press-fit onto the inner portion to close the slots. The magnet wire can thereby be positioned to maximize the fill factor of each slot and increase power density for a given temperature rise.

Systems and methods for manufacturing stators for electric submersible pumps, where a stator core having an inner portion and an outer portion is formed. The inner portion has a plurality of teeth and outward-facing slots. Magnet wire coils are formed on the inner portion by holding the inner portion in a stationary position and using a linearly movable robotic arm to position the magnet wire in each slot while preventing the wire from sliding axially with respect to the stator and adjacent turns of the coil. After forming the magnet wire coils on the inner portion of the stator core, the outer portion of the stator core is press-fit onto the inner portion to close the slots. The magnet wire can thereby be positioned to maximize the fill factor of each slot and increase power density for a given temperature rise.

A stator for a rotating electrical machine comprises a stator mass comprising teeth and notches between the teeth, each of the notches being, on the air gap side, completely closed, electrical conductors being housed in the notches, the electrical conductors forming a fractional winding, for which the ratio q defined by q=Ne/(2pm) is written as an irreducible fraction z/n, z and n being two non-zero integers, n being different from 1, wherein Ne is the number of stator notches, m the number of winding phases and p the number of pairs of stator poles.

A stator for a rotating electrical machine comprises a stator mass comprising teeth and notches between the teeth, each of the notches being, on the air gap side, completely closed, electrical conductors being housed in the notches, the electrical conductors forming a fractional winding, for which the ratio q defined by q=Ne/(2pm) is written as an irreducible fraction z/n, z and n being two non-zero integers, n being different from 1, wherein Ne is the number of stator notches, m the number of winding phases and p the number of pairs of stator poles.

A motor-driven compressor with a housing and an electric motor includes a stator that includes a stator core including a yoke and teeth, an insulator including an insulator base in contact with an end face of the yoke, and three-phase windings, each being wound around the corresponding teeth in a concentrated manner so as to form coils. The winding of each phase forms connection wires locked on an outer circumferential surface of the insulator base. Each connection wire connects adjacent coils of the corresponding phase. The outer circumferential surface includes a locking surface including accommodation grooves, each accommodating the corresponding connection wire, and a non-locking surface that does not lock the connection wires. The stator core includes an engagement recess that engages with part of a jig. The engagement recess is located radially outward from the insulator base on the end face and located radially outward from the non-locking surface.