B29K309/08

Unitary boat hull and methods of manufacture
12172346 · 2024-12-24 ·

A method of manufacturing a boat hull comprising: forming a foam mold of a predetermined shape and size from one or more pieces of foam; cutting at least one C-channel into said foam running in a longitudinal or a lateral direction within the foam; and coating said foam with at least one layer of reinforcing fiber and resin.

Unitary boat hull and methods of manufacture
12172347 · 2024-12-24 ·

A method of manufacturing a boat hull comprising: forming a foam mold of a predetermined shape and size from one or more pieces of foam; cutting at least one C-channel into said foam running in a longitudinal or a lateral direction within the foam; and coating said foam with at least one layer of reinforcing fiber and resin.

Structural tube element fabricator

A machine for manufacturing tube elements comprised of tape strips. The machine includes a shaft, a disk mounted to one end of the shaft, a motor coupled to an opposite end of the shaft, and a plate mounted to the shaft. The plate includes a plurality of spools mounted to the plate, where a separate one of the strips is wound on each spool. In one embodiment, the machine further includes a rail positioned adjacent to the disk, a slide slidably secured to the rail and including an end support configured to hold ends of the tape strips, and an indexer configured to pull the slide on the rail away from the disk. The tape strips are unwound from the spools when the indexer pulls the slide in a manner so that the tape strips ride in a spaced apart manner around the disk to form the tube element.

Process for producing a molded thermoset composite part from unsaturated resin prepreg scrap

A process for preparing a composite part, the process comprising: recovering unsaturated resin prepreg scrap; combining the recovered unsaturated resin prepreg scrap with a second resinous thermosetting component; and co-molding the prepreg scrap and resinous thermosetting component together under a pressure of 25 to 4000 psi and at a temperature of 100-400 F.

Method for manufacturing fiber-reinforced resin composite, fiber-reinforced resin composite and molded product

Provided are a method for manufacturing a fiber-reinforced resin composite, a fiber-reinforced resin composite manufactured by the manufacturing method, and a molded product, the method comprising the steps of: spinning a fiber filament; coating a surface of the fiber filament by spraying an impregnation resin emulsion onto the spun fiber filament; and forming a fiber strand by bundling the surface-coated fiber filament.

Molding system for fabricating fiber reinforcement polymer composite article and molding method thereof

The present disclosure provides a molding system for fabricating a FRP composite article. The molding system includes a detector, a resin dispenser, a processing module, and a molding machine. The detector is configured to capture a graph of a woven fiber from a top view. The resin dispenser is configured to provide a resin to the woven fiber to form a FRP. The processing module is configured to receive the graph and a plurality of parameters of the FRP. The processing module includes a CNN model, and is configured to use the CNN model to obtain a plurality of predicted mechanical properties of the FRP according to the graph and the plurality of parameters of the FRP. The molding machine is configured to mold the FRP to fabricate the FRP composite article according to the plurality of predicted mechanical properties.

Composite material structure body production method, layered body production method, layered body, and layered form

A composite material structure body production method includes a layering step of layering a plurality of fiber sheets to form a layered body having a deforming portion extending in one direction, and a forming step of performing bend-forming along a deforming line contained in the deforming portion and extending in the one direction, thereby causing the deforming portion to deform. The layering step produces the layered body in such a manner that the shape of the deforming portion is a shape wherein: the cross-section shape in the one direction and the cross-section shape in an intersecting direction that intersects with the one direction are bent or curved; and the length in the intersecting direction changes along the one direction.

Metal-plastic composite part and method of making same, and electronic device housing having same

A method for making a composite piece comprised of a metal part and a glass-fiber-reinforced plastic part, comprising: providing a metal part with a receiving cavity and a flow guiding channel, the flow guiding channel having an inlet communicating with the receiving cavity and an outlet; introducing molten plastic reinforced with glass fibers into the receiving cavity to fill the receiving cavity and the flow guiding channel and overflows from the outlet to form a flash section; curing the molten plastic to obtain a plastic part; removing unwanted portion of the metal part together with a portion of the plastic part to obtain the composite piece, wherein the glass-fiber-reinforced plastic part includes an exposed surface and glass fibers exposed at the exposed surface are substantially parallel to each other. A metal-plastic composite part prepared by the method and an electronic device housing are also disclosed.

AUTOMATED FIBER PLACEMENT OF GLASS FIBER THERMOPLASTIC TOW AS FIRST PLY

A method of manufacturing a thermoplastic part is disclosed herein. The method includes applying a glass fiber thermoplastic material onto a substrate, applying a carbon fiber thermoplastic material onto the substrate and over the glass fiber material, heating the carbon fiber material to generate heat in the carbon fiber material to heat the glass fiber material, and pressing the glass fiber material and the carbon fiber material onto the substrate.

PEBA COMPRISING HOLLOW GLASS BEADS FOR DIRECT ADHESION TO TPE
20250162215 · 2025-05-22 · ·

The present invention relates to an article comprising a first polymer material comprising at least one copolymer comprising PA polyamide blocks and PE polyether blocks (PEBA) and a second polymer material comprising a thermoplastic elastomer (TPE) polymer, the first polymer material and the second polymer material adhering directly to one another, and the first polymer material comprising hollow glass beads. The present invention also relates to the assembly of the first polymer material comprising hollow glass beads and of the second polymer material by a direct adhesion process.