A welding method includes: emitting laser beam toward a workpiece including a metal to melt and weld a part of the workpiece, the part being where the laser beam has been emitted to. Further, the laser beam includes a main power region and at least one auxiliary power region, a power of the main power region is larger than a power of each of the at least one auxiliary power region, and a ratio between the power of the main power region and the total of powers of the at least one auxiliary power region is in a range of 144:1 to 1:9.

A method for manufacturing a sandwich panel as a semi-finished product where at least one layer of a non-metallic material is positioned between at least two metallic layers. At least one of the metal layers is shaped into a three dimensional layer and the metal layers are material closured to each other by a tack weld on the metallic contacts between the metallic layers to enable resistance weldability of the semi-finished product in order to connect the semi-finished product to a desired combination of solutions.

The invention relates to a process for manufacturing a part, comprising the formation of successive solid metal layers (201 . . . 20n) that are stacked on one another, each layer describing a pattern defined from a numerical model (M)), each layer being formed by depositing a metal (25), referred to as filling metal, the filling metal being subjected to an input of energy so as to melt and form said layer by solidifying, in which process the filling metal is provided in the form of a powder (25), the exposure of which to an energy beam (32) results in melting followed by solidification such that a solid layer (201 . . . 20n) is formed, the process being characterized in that the filling metal (25) is an aluminum alloy comprising at least the following alloying elements: 2 to 10% by weight of Cr; 0 to 5% by weight, preferably 0.5 to 5% by weight, of Zr. The invention also relates to a part obtained by this process. The alloy used in the additive manufacturing process according to the invention makes it possible to obtain parts having remarkable mechanical properties, while obtaining a process that has an advantageous output.

A pulse welding period alternately includes a first peak period in which a first peak current whose peak value is a first current value is caused to flow through a welding wire and a base period in which a base current having a second current value is caused to flow through the welding wire. During the base period, a second peak current whose peak current value is a sum of a second current value and a third current value and is smaller than the first current value is superimposed on the base current at a second pulse frequency. A second peak period in which the second peak current is caused to flow once is shorter than the first peak period. During the first peak period, a droplet is transferred from the welding wire toward a base material.

While a laser-beam application position is moved along a locus which circularly or elliptically circles around a locus center so as to cross a weld line that is a boundary between a first metal plate and a second metal plate overlapped with each other, the locus center is moved in a direction parallel to a weld line. A moving direction of the laser-beam application position is set such that the laser beam is first applied to the first metal plate and then to the second metal plate when the laser beam passes through an unmelted zone of the first metal plate and the second metal plate. The unmelted zone is located downstream of a range through which the laser beam has already passed in the direction parallel to the weld line.

The present invention relates to a method for joining two blanks made of aluminum material, using a laser source, by controlling the laser power distribution. In particular, the method comprises placing the first and second blanks for welding; laser welding the first and second blanks following a welding path and modulating a laser power distribution, wherein the welding path combines a linear movement along a welding direction and oscillating movements substantially transverse to the welding direction, wherein the oscillating movement has a frequency between 50 Hz and 1500 Hz and an amplitude ranging from 0.3 mm and 3.0 mm, and wherein the laser power distribution is dynamically controlled during the oscillating movement, and wherein said power is modulated between 0 and 100% of the maximum laser power. The present invention also related to a process of modulating said laser powder distribution.

A welded joint comprising: a pair of steel base materials having a sheet thickness of 0.4 to 4.0 mm, and at least one of which has a tensile strength of 780 MPa or more; and a weld metal that welds the pair of steel base materials, wherein, when the weld metal is seen in plan view, a weld toe of the weld metal has peaks and valleys, an average distance in a direction orthogonal to a weld line direction between a top point of a peak and a bottom point of a valley that are adjacent to one another is 3.0 mm or less, and an average number of a total of peaks and valleys, at which the distance in the direction orthogonal to the weld line direction between the top point of the peak and the bottom point of the valley that are adjacent to one another is 0.1 mm to 3.0 mm, is 2 to 30/15 mm, and an automobile component having the welded joint.

A fluid vessel assembly is provided with a first vessel body with a first mating surface with a first plurality of generally planar nonparallel regions. The first vessel body forms a first portion of a fluid cavity. A second vessel body is provided with a second mating surface with a second plurality of generally planar nonparallel regions sized to engage the first mating surface. The second vessel body forms a second portion of the fluid cavity. The first mating surface and the second mating surface are friction stir welded together.

A method for manufacturing an aluminium alloy part by additive manufacturing comprising a step during which a layer of a mixture of powders is melted locally and then solidified, wherein the mixture of powders comprises: first particlescomprising at least 80 wt % of aluminium and up to 20 wt % of one or more additional elements, and second particlesof yttria, the volume percentage of second particles in the mixture of powders preferably ranging from 0.5% to 5%.

Methods and systems for joining multiple workpieces are provided. In one example, the method includes dispensing adhesive on a first workpiece. A second workpiece is contacted with the adhesive such that the adhesive is disposed between the first and second workpieces. Resistance heating is produced in the first and second workpieces at first processing conditions to partially cure the adhesive and affix the first and second workpieces together to form a partially cured, adhesive-joined workpiece assembly. The partially cured, adhesive-joined workpiece assembly is exposed to heat at second processing conditions to substantially fully cure the adhesive.