H02K15/043

WINDING MAT AND COIL MAT COMPRISING THE SAME AS WELL AS ELECTRIC MACHINE COMPONENT FORMED THEREWITH AND METHOD OF MANUFACTURING THE SAME
20250211077 · 2025-06-26 ·

A winding mat for forming a coil winding of a component of an electric machine has a first wave winding wire and a second wave winding wire. Each wave winding wire has two straight wire sections and two winding heads bent in opposite directions. The first wave winding wire is plugged to a second wave winding wire to join the first and second wave winding wires. A first section of the first wave winding wire crosses a first section of the second wave winding wire at a first cross point. A second section of the first wave winding wire crosses a second section of the second wave winding wire at a second cross point on the first wave winding wire. The first and second cross points are located between ends of respective first winding heads of a first wave section and a second wave section.

Stator and motor
12348089 · 2025-07-01 · ·

A stator includes: a stator core including teeth; pins including a working portion extending in an axial direction in a slot between the teeth; and bus bars electrically connected to the pins. In each slot, the working portions are disposed over stages in a radial direction. The pins include the two working portions disposed across the teeth, a first pin and a second pin each including a connection portion connecting the working portion in a circumferential direction, and a third pin connected to the bus bar. Each of the working portions of the second pin and the third pin is disposed in one of an outermost stage and an innermost stage of the slot. A number of teeth straddled by the second pin is smaller than a number of teeth straddled by the first pin.

Winding machine and method of manufacturing coil
12354790 · 2025-07-08 · ·

A winding machine includes a winding core around which a winding is wound, a first winding jig and a second winding jig positioned with the winding core interposed therebetween in an axial direction of a central axis of the winding core, and a first gripper and a second gripper that are located on an outer side of the winding core in a radial direction around the central axis. An outer edge portion of the first winding jig in the radial direction and an outer edge portion of the second winding jig in the radial direction are located on an outer side, in the radial direction, from the winding core. Each of the first gripper and the second gripper includes a pair of rollers to interpose and grip the winding. At least one of the first gripper or the second gripper is rotatable about the central axis.

Winding machine and method of manufacturing coil
12354790 · 2025-07-08 · ·

A winding machine includes a winding core around which a winding is wound, a first winding jig and a second winding jig positioned with the winding core interposed therebetween in an axial direction of a central axis of the winding core, and a first gripper and a second gripper that are located on an outer side of the winding core in a radial direction around the central axis. An outer edge portion of the first winding jig in the radial direction and an outer edge portion of the second winding jig in the radial direction are located on an outer side, in the radial direction, from the winding core. Each of the first gripper and the second gripper includes a pair of rollers to interpose and grip the winding. At least one of the first gripper or the second gripper is rotatable about the central axis.

Method for producing a coil winding for insertion into radially open slots of stators or rotors of electrical machines
12374972 · 2025-07-29 · ·

The invention relates to a method for producing a coil winding (70) for insertion into radially open slots (82) in a rotor or stator (80) of an electrical machine, wherein the coil winding (70) has a wire pack (60) consisting of a number of wires (32), wherein the wires (32) of the wire pack (60) run parallel to one another and are connected to one another in pairs at one end of the wire pack (60), and wherein the coil winding (70) is formed by a flat winding former which can be rotated about an axis of rotation (26). According to the method, the wire pack (60) is fixed on a winding former (26) and winding heads (42) are produced by displacing fixations of the wire pack (60). The winding shaft (26) can be rotated so that, after carrying out the method, a coil winding (70) is present in the form of a wave winding having wires (32) of the wire pack (60) preconnected in pairs at one end. Such a method allows a particularly space-saving coil winding (70) to be produced, which has a particularly high mechanical stability and requires the least amount of installation space in a rotor or stator (80).

Method for inserting a diamond wound coil winding into a stator core
12374948 · 2025-07-29 · ·

A method of forming a diamond coil wound stator winding including introducing a plurality of diamond coils into a plurality of slots of a linear magazine forming a diamond coil wound stator winding, transferring the diamond coil wound stator winding into a circular cassette, and shifting the diamond coil wound stator winding from the circular cassette into a plurality of slots arranged in an inner annular surface of a stator core in a single operation.

Conductor forming device
12374971 · 2025-07-29 · ·

A conductor forming device includes a holder that holds a plurality of straight parts of a plurality of conductors while arranging the plurality of straight parts in parallel to each other, the plurality of straight parts forming a group of straight parts the plurality of conductors. The holder includes a fixed block on which a plurality of grooves each having a fixed side contact part capable of contacting with one end in width directions of the straight part are provided at equal intervals, a plurality of movable blocks that are disposed to be movable in the respective grooves on the fixed block and each have a movable side contact pars capable of contacting with an opposite end in the width directions of the straight part, and a driver capable of driving the movable blocks independently from each other.

Intravascular blood pump having multilayer coreless coils
12364854 · 2025-07-22 · ·

There is provided an intravascular blood pump for insertion into a patient's heart. The blood pump comprises a slotless permanent magnet motor contained within a housing, the motor having p magnet pole pairs and n phases, where p is an integer greater than zero, and n is an integer 3. The motor comprises a stator extending along a longitudinal axis of the housing and having 2np coils wound to form two coils per phase per magnet pole pair. The stator comprises inner and outer windings each comprising np coils electrically connected such that the current flowing through the coils is in the same direction, the coils of the outer winding arranged on an outer surface of the coils of the inner winding.

Coil and method and tool for producing coil

A method for producing a coil includes casting; a semi-finished product in a cavity of a casting tool and the coil is formed following a demolding of the semi-finished product by shaping this semi-finished product, wherein the form of the semi-finished product may be derived from a shape of the finished coil by stretching along a longitudinal axis of the coil and/or by bending this longitudinal axis, and wherein the semi-finished product, during the shaping, is bent and compressed so that windings of the coil already present in the semi-finished product are brought closer to one another at least in some regions and are brought into an arrangement along the longitudinal axis of the finished coil, wherein the product, whilst being shaped, is twisted or bent by no more than a right angle over the course of each individual turn.

Electric work machine
12362630 · 2025-07-15 · ·

An electric work machine includes: a motor comprising a stator including coils, a rotor rotatable relative to the stator, and a rotor shaft fixed to the rotor; an output unit driven by the rotor shaft; a motor case including a main body having an insertion opening, and a lid disposed on one side in an axial direction relative to the main body and connected to the main body to close the insertion opening; and a resin portion that includes a first portion covering the coils and a second portion disposed on one side in the axial direction relative to the first portion. The first and second portions are integrated. Each of the first and second portions has a tubular shape. A second inner diameter indicating an inner diameter of the second portion is larger than a first inner diameter indicating an inner diameter of the first portion.