A method for the making of a stator for electric motors, comprising: providing two jigs, each having a circular opening inside the jig and a series of teeth inside the circular opening extending towards a central axis, the teeth defining a series of slots; arranging the two jigs coaxially spaced along a central axis; winding, between the teeth, a plurality of wires to form a plurality of windings, so the wires of each winding occupy a plurality of the slots of both jigs, the windings including linear wire portions extending between the two jigs; inserting, from the inside, a plurality of first stator portions between the linear wire portions; and inserting, from the outside, a plurality of second stator portions complementary to the first stator portions between the linear wire portions, to form a stator body.

A compound winding motor stator includes a stator core and a coil winding structure. The stator core has a yoke, and a plurality of winding portions formed toward the center of the yoke in an equally distanced manner. The winding portions are defined as a plurality of first winding portions and a plurality of second winding portions. The first winding portions and the second winding portions are arranged in a staggered manner. The coil winding structure has first windings configured as rectangular windings and disposed on the first winding portions, and second windings configured as trapezoid windings and disposed on the second winding portions. Accordingly, the rectangular windings and the trapezoid windings are arranged in a staggered manner, that improves the slot fill factor of the motor stator, thereby increasing the efficiency of the motor.

A dynamo electric machine stator which is easy to assemble, includes a stator body with stator grooves and a winding mat with groove sections arranged in the stator grooves and lie one over the other in different radial positions, and with head sections which connect the groove sections. A wave winding conductor changes position by precisely one radial position in the stator grooves in the center of the extension of the wave winding conductor in the winding direction. The winding mat includes a first sub-winding mat with one first set of wave winding conductors for each section, the first sets being joined together in an X-shaped manner in the region of the position change such that the conductors are aligned in a specific manner at the intersections between the wave winding conductors.

A coil element for a coil of an electric machine having at least two conductor elements extending parallel for arrangement in slots of a coil body and at least one connection portion that connects the two conductor elements to one another. The conductor elements and the connection portion are integrally formed. A bending position in a plane defined by the two conductor elements is provided only at a transition from a conductor element to the connection portion, and the connection portion extends in a straight line.

Provided is a method for manufacturing a coil enabling mass-production of good-quality coils that have an enhanced space factor in a core and enhanced heat dissipation performance and that are free from deterioration in properties due to cutting and welding. A method for manufacturing a coil includes: a step of preparing a plurality of strip-shaped flat conductors which can constitute a helical structure body when the flat conductors are continuously joined; a welding step of forming the helical structure body by butting and pressing one end face of one of the flat conductors in a strip longitudinal direction and one end face of another one of the flat conductors in the strip longitudinal direction; an annealing step of the helical structure body; an insulation step of the helical structure body; and a molding step of forming the helical structure body into a desired shape.

Provided is a method for manufacturing a coil enabling mass-production of good-quality coils that have an enhanced space factor in a core and enhanced heat dissipation performance and that are free from deterioration in properties due to cutting and welding. A method for manufacturing a coil includes: a step of preparing a plurality of strip-shaped flat conductors which can constitute a helical structure body when the flat conductors are continuously joined; a welding step of forming the helical structure body by butting and pressing one end face of one of the flat conductors in a strip longitudinal direction and one end face of another one of the flat conductors in the strip longitudinal direction; an annealing step of the helical structure body; an insulation step of the helical structure body; and a molding step of forming the helical structure body into a desired shape.

A conductor and method of fabricating a conductor for a high voltage rotating machine. The conductor includes a conductor stack and conductor insulation surrounding the conductor stack. The conductor insulation includes a stress control coating. The stress control coating includes an inner layer including semiconducting paint, a middle layer including semiconducting tape, and an outer layer including semiconducting paint.

A conductor and method of fabricating a conductor for a high voltage rotating machine. The conductor includes a conductor stack and conductor insulation surrounding the conductor stack. The conductor insulation includes a stress control coating. The stress control coating includes an inner layer including semiconducting paint, a middle layer including semiconducting tape, and an outer layer including semiconducting paint.

A concentrated coil manufacturing apparatus for transfer to a stator tooth is provided. The apparatus may comprise a spindle and a coil transfer tool. The spindle may comprise a spindle winding machine mount and a transfer tool mount. The coil transfer tool may extend from a spindle mounting end to a distal end; and may have a coil carrier and a crown. The coil carrier may extend from the crown towards the spindle mounting end. The spindle mounting end of the coil transfer tool may be removably securable to the spindle at the transfer tool mount. When the coil transfer tool is removably secured to the spindle, the coil transfer tool and the spindle may collectively define upper and lower coil endcap mounts that are closed in that each endcap mount includes a proximal portion defined by the spindle joined to a distal portion defined by the coil transfer tool.

A coil system for a motor including a coil formed from strips and including straight sections passing through apertures of the motor, and, for each straight element of the coil passing through the same aperture, a shielding system with at least one first band and at least one second band arranged on either side of the elements, in which the strips are electrically connected to an electrical power source, in which two successive strips in the stack are electrically insulated from each other, and in which each band that is placed next to a strip of the coil is electrically insulated from the strip. With such an arrangement, the losses are reduced.