An apparatus for removing rust on a brake disk includes: an environment information acquisition unit configured to acquire environment information, a controller configured to perform a function of calculating an amount of generated rust using the environment information, and controlling the rust removal depending on whether or not the amount of generated rust exceeds the preset reference value, and a driver configured to drive a brake system under the control of rust removal.

Provided is an electro-mechanical brake system and a method of operating the same including: a pair of pad plates disposed on both sides of a disk rotating together with a wheel; a piston configured to allow the pad plates to come in close contact with or to be separated from the disk; a first motor and a second motor configured to operate independently from each other and provide the piston with power; a first gear configured to decelerate power of the first motor and transmit the decelerated power; a second gear configured to convert power of the second motor into a translational motion and apply pressure to or release pressure on the piston while in contact with the piston, the second gear including a guide part slantly formed on a portion that comes in contact with the piston; and a connecting part connecting the first gear and the second gear to each other to allow the first gear and the second gear to rotate together with each other, the connecting part configured to couple the first gear and the second gear such that the second gear is slidable with respect to the first gear.

Disclosed are a brake pedal assembly, a braking apparatus, and a control method, where the brake pedal assembly includes a pedal, a stroke sensor configured to detect a depression stroke of the pedal, Hall sensors spaced apart from each other in a direction parallel to an operation direction of the pedal, and a controller configured to determine the depression stroke of the pedal using any one or any combination of the stroke sensor and the Hall sensors and to determine a required braking force of a vehicle, in response to the depression stroke of the pedal.

A brake device for a vehicle includes a fluid supply portion that supplies a fluid to a wheel cylinder utilizing the fluid in a reservoir and is configured such that a piston presses brake pads against a disc rotor to apply a braking force to a wheel. The brake device includes: a fluid level sensor configured to measure a value of a fluid level in the reservoir and a controller including one or more processors and configured to: estimate a wear amount of the brake pads based on a result of measurement by the fluid level sensor; estimate a heat generation amount of the brake pads based on the result of measurement; and determine whether a fluid leakage is occurring based on i) an amount of change in the fluid level that is based on the result of the measurement, ii) the wear amount, and iii) the heat generation amount.

A diagnostic tool connected to an anti-lock braking system (ABS system) is described. The diagnostic tool is capable of powering on the ABS system and measuring the load current of the ABS system while the ABS system starts up. This startup load current signature is then compared to what is considered a normal startup load current signature. Such a comparison allows the diagnostic tool to determine whether the ABS system is functioning properly or whether there is a fault with the ABS system. Additional features on the diagnostic tool also allow the tool to communicate with the ABS system via power-line communications (PLC communications) and to determine whether there are any issues with those communications. Finally, the diagnostic tool is able to receive and translate any stored or active ABS fault codes generated by the ABS system and to display those fault codes to the user.

A system for detecting wear in an encoder used to sense a wheel speed in a vehicle comprises a sensor configured to sense the wheel speed of the vehicle by sensing a magnetic material on the encoder coupled to a wheel of the vehicle. A noise detection module includes a plurality of noise detectors configured to detect noise in a wheel speed signal generated by the sensor. An estimation module is configured to estimate a state of health of the encoder based on the noise detected in the wheel speed signal and to generate an alert in response to the state of health indicating that an amount of wear on the encoder is greater than a predetermined threshold. A filter is configured to filter the noise in the wheel speed signal and to output a filtered wheel speed signal to a control system controlling stability of the vehicle.

A system and method includes upgrading a metamodel for friction coefficient prediction of a brake, in which the metamodel for friction coefficient prediction may be constructed using various derivative parameters relating to the speed, temperature and pressure of a brake disc in addition to basic parameters, such as the speed, temperature and pressure of the brake disc, to greatly improve performance and accuracy in friction coefficient prediction using the metamodel for friction coefficient prediction and to improve accuracy in evaluation of the driving performance of a vehicle through an increase in accuracy of determination of brake torque.

A method for operating a brake system of a vehicle in a maintenance mode and in a normal mode includes providing a brake pressure in the brake system in the normal mode using a brake pressure generator. The method further includes preventing a provision of a brake pressure by the brake pressure generator in the maintenance mode.

A diagnostic method to identify a leak in simulator valve in a vehicle brake system includes the steps of: (1) providing a simulator partially filled with a pressure medium and a de-energized simulator valve; (2) energizing a pumping valve, a secondary three-way valve, and a plurality of apply valves; (3) applying and retracting a plunger in a plunger assembly at least two cycles so that a predetermined pressure is achieved; (3) holding a plunger in position within the plunger assembly while maintaining a replenishing check valve in a closed/de-energized position and energizing the simulator valve; (4) obtaining a measured master cylinder secondary pressure decay; (5) comparing the measured master cylinder secondary pressure decay to a predetermined pressure decay value; and (7) identifying a leak in the simulator valve if the measured master cylinder secondary pressure decay does not match the predetermined master cylinder secondary pressure decay.

A method may include detecting a first pressure and a second pressure of a fluid in a brake pipe of a vehicle system that includes a plurality of vehicles and extends from a lead vehicle to an end vehicle. The first pressure may be measured in the lead vehicle and the second pressure may be measured in the end vehicle. The method may further include determining a pressure differential signature between the first pressure and the second pressure and evaluating the pressure differential signature with a machine learning model to determine whether a blockage or a leak exists in the brake pipe. A system may include one or more processors configured to detect a first pressure and a second pressure of a fluid in a brake pipe. The one or more processors may be further configured to determine a pressure differential signature between the first pressure and the second pressure and evaluate the pressure differential signature with a machine learning model to determine whether a blockage exists in the brake pipe.