A secondary battery includes: an electrode assembly, a case accommodating the electrode assembly, and an electrode tab electrically connected to the electrode assembly and extending from inside of the electrode assembly to outside of the case. The electrode tab has different thicknesses at the inside of the electrode assembly and the outside of the electrode assembly.

A bending tool is disclosed. The bending tool may include a male fixture that may have a projection with an outer surface and a female fixture that may be configured to receive the projection. The female fixture may have a first height in a direction that is substantially parallel to the projection. The bending tool may also include a positioning device, which may be disposed between the male fixture and the female fixture. The male fixture may be configured to move between a starting position and an ending position in which the outer surface of the projection is received by the female fixture at a pre-determined distance below the first height.

Systems and methods for liquid temperature regulated energy storage for electric vehicles are disclosed. Systems can include a tray configured to receive a plurality of battery housings and having a bottom surface for supporting the plurality of battery housings from below. A liquid path can be spaced away from the bottom surface and above the battery housings when the housings are inserted into the tray. The liquid path can have an inlet flow path with a plurality of outlets coupleable to an inlet in at least one flow path in the plurality of battery housings and an outlet flow path with a plurality of inlets coupleable to an outlet in the at least one flow path in the plurality of battery housings. A circuit can be configured to provide a voltage difference between the tray and a positive terminal.

A curved secondary battery may include a can having an opening, an electrode assembly accommodated in the can, and a cap plate coupled to the can. The cap plate may include a concave first side surface and a parallel convex second side surface, and a first surface and a second surface that connect the first and second side surfaces. The first surface may include a first groove extending along a lengthwise direction of the cap plate and positioned closer to the first side surface than to the second side surface.

A battery cell stack connector assembly includes a plurality of busbar modules. Each of the busbar modules has a module frame with a first side with a first connector and a second side with a second connector. Each module frame defines a module axis that extends from the first side to the second side. Each of the busbar modules also includes a busbar attached to the module frame. The plurality of busbar modules are connected to form a connector frame that defines a connector axis that extends from a first assembly side to a second assembly side. The module axes of the plurality of busbar modules are aligned with the connector axis. Also, the first connectors and second connectors are adapted so that each of the plurality of module frames is mated with and attached to respective adjacent module frames.

A battery housing including at least one interior space for accommodating at least one battery, and including at least one contact element which, in a connection position, establishes a connection to a counter-contact element, the connection passing through the battery housing out of the interior space and/or into the interior space, the connection being cut off in an out-of-contact position with the counter-contact element, the counter-contact element being situated on an insulation component movable relative to the battery housing, which is movable from a first position, in which the counter-contact element and the contact element are in the connection position, into a second position, in which the counter-contact element and the contact element are in the out-of-contact position, the contact element being thermally insulated in the out-of-contact position by the insulation component.

An assembled battery includes a cell stack formed by stacking a plurality of unit cells in the same direction, positive electrode-side bus bars respectively connected to positive electrode tabs of the unit cells, and negative electrode-side bus bars respectively connected to negative electrode tabs of the unit cells. A positive electrode-side bus bar connected to a positive electrode tab of a first unit cell of adjacent unit cells in the cell stack, and a negative electrode-side bus bar connected to a negative electrode tab of a second unit cell, are connected to each other on one of the surfaces of the cell stack.

An object of the invention is to provide a lid for storage battery, an injection molding method of the lid, a storage battery with the lid, and a terminal section for storage battery, which can save trouble of inserting a nut into a cavity portion of a terminal, and can prevent falling of the nut at the time of connection of an external leading wire. In a lid for storage battery in which a terminal section for storage battery 8 made up of a terminal 4 having a cavity portion, a bushing 6, and a conductive portion 7 joining both is insert-molded in a lid made of synthetic resin, and a storage battery with the lid for storage battery, an anchor portion 4T is projected at a location excluding at least a central portion of a bottom portion 4F of the terminal 4, and a nut is inserted into the cavity portion of the terminal to be fixed. Moreover, in the terminal section for storage battery, the anchor portion 4T is projected at the location excluding at least the central portion of the bottom portion 4F of the terminal 4 (e.g., the U-shaped anchor portion 4T is projected with a U-shaped joining portion 4G interposed).

A cap assembly for a battery includes a roll combination member, a terminal combination member, an electrode terminal, a strength reinforcing block, a cap, and a pad assembly. The roll combination member includes at least one opening, so that terminal disposed portions of 2k rolls are capable of passing through the opening and k is an integer greater than 1, wherein one terminal disposed portion is formed by bending portions of central members of two adjacent rolls. The terminal combination member, the electrode terminal, the strength reinforcing block, the cap, and the pad assembly are sequentially combined on the roll combination member, wherein the electrode terminal includes an electrically conductive portion and a thermally conductive portion which surrounds the electrically conductive portion. The cap assembly is electrically connected to the bending portions at the same side of the 2k rolls.

Battery parts, such as battery terminals, and associated systems and methods for making the same are disclosed herein. In one embodiment, a battery part has a base portion that includes one or more undercut sealing portions, each having a root and a lip. The lip can flare outwardly from the root to define an undercut between the root and the lip of the sealing portion. In some embodiments, the battery terminal can include adjacent sealing portions having opposing undercuts defined by overlapping lips of the adjacent sealing portions. Another embodiment includes a forming assembly for use with, for example, a battery part having a bifurcated acid ring with spaced apart lips. The forming assembly can include movable forming members that can be driven together to peen, crimp, flare or otherwise form the lips on the bifurcated acid ring.