H01L21/336

Method for manufacturing a semiconductor device
09728617 · 2017-08-08 · ·

A method of manufacturing a semiconductor device includes providing a semiconductor substrate having a main surface and a gate electrode which is within a trench between neighboring semiconductor mesas. The gate electrode is electrically insulated from the neighboring semiconductor mesas by respective dielectric layers. A respective pillar on each of the neighboring semiconductor mesas is formed, leaving an opening between the pillars above the trench. Dielectric contact spacers are formed in the opening along respective pillar side walls to narrow the opening above the gate electrode. A conductor is formed, having an interface with the gate electrode. The interface extends along an extension of the gate electrode, and the conductor has a conductivity greater than the conductivity of the gate electrode.

Vertical field effect transistors with metallic source/drain regions

Semiconductor devices having vertical FET (field effect transistor) devices with metallic source/drain regions are provided, as well as methods for fabricating such vertical FET devices. For example, a semiconductor device includes a first source/drain region formed on a semiconductor substrate, a vertical semiconductor fin formed on the first source/drain region, a second source/drain region formed on an upper surface of the vertical semiconductor fin, a gate structure formed on a sidewall surface of the vertical semiconductor fin, and an insulating material that encapsulates the vertical semiconductor fin and the gate structure. The first source/drain region comprises a metallic layer and at least a first epitaxial semiconductor layer. For example, the metallic layer of the first source/drain region comprises a metal-semiconductor alloy such as silicide.

Almost defect-free active channel region

A FinFET includes a fin and a conductive gate surrounding a top channel region of the fin, the channel region of the fin being filled with an epitaxial semiconductor channel material extending below a bottom surface of the conductive gate. The top channel region of the fin includes epitaxial semiconductor channel material that is at least majority defect free, the at least a majority of defects associated with forming the epitaxial semiconductor material in the channel region being trapped below a top portion of the channel region. The FinFET may be achieved by a method, the method including providing a starting semiconductor structure, the starting semiconductor structure including a bulk semiconductor substrate, semiconductor fin(s) on the bulk semiconductor substrate and surrounded by a dielectric layer, and a dummy gate over a channel region of the semiconductor fin(s). The method further includes forming source and drain recesses adjacent the channel region, removing the dummy gate, recessing the semiconductor fin(s), the recessing leaving a fin opening above the recessed semiconductor fin(s), and growing epitaxial semiconductor channel material in the fin opening, such that at least a majority of defects associated with the growing are trapped at a bottom portion of the at least one fin opening.

Light-erasable embedded memory device and method of manufacturing the same

A light-erasable embedded memory device and a method for manufacturing the same are provided in the present invention. The light-erasable embedded memory device includes a substrate with a memory region and a core circuit region, a floating gate on the memory region of the substrate, at least one light-absorbing film above the floating gate, wherein at least one light-absorbing film is provided with dummy via holes overlapping the floating gate, and a dielectric layer on the light-absorbing film and filling up the dummy via holes.

Static random-access memory (SRAM) cell array and forming method thereof

A static random-access memory (SRAM) cell array forming method includes the following steps. A plurality of fin structures are formed on a substrate, wherein the fin structures include a plurality of active fins and a plurality of dummy fins, each PG (pass-gate) FinFET shares at least one of the active fins with a PD (pull-down) FinFET, and at least one dummy fin is disposed between the two active fins having two adjacent pull-up FinFETs thereover in a static random-access memory cell. At least a part of the dummy fins are removed. The present invention also provides a static random-access memory (SRAM) cell array formed by said method.

Multi-tier replacement memory stack structure integration scheme

A memory opening can be formed through a multiple tier structure. Each tier structure includes an alternating stack of sacrificial material layers and insulating layers. After formation of a dielectric oxide layer, the memory opening is filled with a sacrificial memory opening fill structure. The sacrificial material layers are removed selective to the insulating layers and the dielectric oxide layer to form backside recesses. Physically exposed portions of the dielectric oxide layer are removed. A backside blocking dielectric and electrically conductive layers are formed in the backside recesses. Subsequently, the sacrificial memory opening fill structure is replaced with a memory stack structure including a plurality of charge storage regions and a semiconductor channel. Hydrogen or deuterium from a dielectric core may then be outdiffused into the semiconductor channel.

FinFETs with different fin height and EPI height setting

An integrated circuit structure includes a first semiconductor strip, first isolation regions on opposite sides of the first semiconductor strip, and a first epitaxy strip overlapping the first semiconductor strip. A top portion of the first epitaxy strip is over a first top surface of the first isolation regions. The structure further includes a second semiconductor strip, wherein the first and the second semiconductor strips are formed of the same semiconductor material. Second isolation regions are on opposite sides of the second semiconductor strip. A second epitaxy strip overlaps the second semiconductor strip. A top portion of the second epitaxy strip is over a second top surface of the second isolation regions. The first epitaxy strip and the second epitaxy strip are formed of different semiconductor materials. A bottom surface of the first epitaxy strip is lower than a bottom surface of the second epitaxy strip.

Quasi-vertical power MOSFET and methods of forming the same

A MOSFET includes a semiconductor substrate having a top surface, a body region of a first conductivity type in the semiconductor substrate, and a double diffused drain (DDD) region having a top surface lower than a bottom surface of the body region. The DDD region is of a second conductivity type opposite the first conductivity type. The MOSFET further includes a gate oxide, and a gate electrode separated from the body region by the gate oxide. A portion of the gate oxide and a portion of the gate electrode are below the top surface of the body region.

Relaxed semiconductor layers with reduced defects and methods of forming the same

Methods of forming a layer of silicon germanium include forming an epitaxial layer of Si.sub.1-xGe.sub.x on a silicon substrate, wherein the epitaxial layer of Si.sub.1-xGe.sub.x has a thickness that is less than a critical thickness, hc, at which threading dislocations form in Si.sub.1-xGe.sub.x on silicon; etching the epitaxial layer of Si.sub.1-xGe.sub.x to form Si.sub.1-xGe.sub.x pillars that define a trench in the epitaxial layer of Si.sub.1-xGe.sub.x, wherein the trench has a height and a width, wherein the trench has an aspect ratio of height to width of at least 1.5; and epitaxially growing a suspended layer of Si.sub.1-xGe.sub.x from upper portions of the Si.sub.1-xGe.sub.x pillars, wherein the suspended layer defines an air gap in the trench beneath the suspended layer of Si.sub.1-xGe.sub.x.

Fabrication of silicon-germanium Fin structure having silicon-rich outer surface

A method includes forming an oxide layer on a silicon-germanium (SiGe) fin formed on a substrate. The first oxide layer comprises a mixture of a germanium oxide compound (GeO.sub.x) and a silicon oxide compound (SiO.sub.x). The first oxide layer is modified to create a Si-rich outer surface of the SiGe fin. A silicon nitride layer is deposited on the modified first oxide layer.