In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

A die for forming a honeycomb structure, including: a second plate-shaped portion that is formed of iron and the like and has back holes; and a first plate-shaped portion that is formed of tungsten carbide based cemented carbide and has cavities communicating with the back holes and slits communicating with the cavities, with the first plate-shaped portion having a first layer arranged in the second plate-shaped portion side and a second layer arranged on the first layer, the cavities are opened on both sides of the first layer, and the slits are opened on both sides of the second layer.

A packaging material includes an oxygen scavenger material dispersed in bands in a polymer sheet.

A method of forming a conduit having at least one strip-shaped fabric substrate dividing the conduit into channels. The method contains obtaining an extrusion die configured to form the wall of the conduit and a slot configured for receipt of a strip-shaped fabric substrate and introducing a strip-shaped fabric substrate into the slot. The strip-shaped textile is air permeable and contains enlarged regions at the first and second longitudinal edges. Molten polymer is introduced at a first point in the extrusion die and at the first point the slot and the area configured to form the wall of the conduit are not in communication. The slot is exposed to the molten polymer at a point between the first point and the die exit forming the first polymeric layer of the conduit such that the first longitudinal and second longitudinal edges of the strip-shaped fabric substrate embed into the molten polymer.

A filtration medium including a polymeric netting of polymeric ribbons and polymeric strands. Each of the polymeric ribbons and strands has a length and width, with the length being the longest dimension and the width being the shortest dimension. The polymeric ribbons have a height-to-width aspect ratio of at least three to one or five to one a major surface that is intermittently bonded to a polymeric strand, and a height typically greater than the height of the one polymeric strand. A filter including the filtration medium and a method useful for making the polymeric netting are also disclosed

A polymeric netting including polymeric ribbons and polymeric strands. Each of the polymeric ribbons and strands has a length and width, with the length being the longest dimension and the width being the shortest dimension. The polymeric ribbons have a height-to-width aspect ratio of at least five to one, a major surface that is intermittently bonded to only one polymeric strand, and a height greater than the height of the one polymeric strand. An extrusion die and method useful for making the polymeric netting are also disclosed.

A melt blowing die includes a stack of plates including corresponding melt blowing die tip, die body and air functionalities. One or more rows of polymer filament extrusion orifices extend through in a stack direction across multiple plates of a stack. A gas distribution system within the stack has gas outlets are positioned to provide distributed gas flow to contact and attenuate extruded polymer filaments. One of more polymer distribution channels extend longitudinally through multiple plates in the stack direction to supply polymer to each of the rows of extrusion orifices. A polymer distribution channel is open to receive polymer feed only at a longitudinal end. A melt blowing apparatus has a collection substrate movable in a machine direction that is transverse to a stack direction in a melt blowing die. A method for producing fiber-containing material includes melt blowing using a melt blowing die with a stack of plates.

A sheath flow system having a channel with first and second fluid transporting structures located on opposing surfaces facing one another across the channel in the top and bottom surfaces of the channel situated so as to transport the sheath fluid laterally across the channel to provide sheath fluid fully surrounding the core solution. At the point of introduction into the channel, the sheath fluid and core solutions flow side by side within the channel or the core solution may be bounded on either side by the sheath fluid. The system is functional over a broad channel size range and with liquids of high or low viscosity. The design can be readily incorporated into microfluidic chips without the need for special manufacturing protocols.

A fluorescent material-containing sealing resin (20) production method of the present invention includes: a kneading step of kneading a powder mixture (24), which has been obtained by mixing a powder of silicone resins (21) and a powder of fluorescent materials (22) together, while melting the powder mixture (24) by heat, so that a kneaded mixture (25) is obtained; and an extruding step of extruding the kneaded mixture (25) in a form of a cord from an output port (37b) of a twin screw extruder (37).

A three-dimensional netted structure having an upper surface, a lower surface, two side surfaces a left end surface, and a right end surface, including at least a plurality of filaments helically and randomly entangled and thermally bonded together, wherein the filaments are formed out of a thermoplastic resin by extrusion molding followed by cooling with a liquid; and the netted structure is four-surface molded, the upper surface, the lower surface and the two side surfaces being molded. An apparatus and a method for manufacturing the three-dimensional netted structure.