The present disclosure relates to coils (121), electrical machines (100) comprising coils (121), e.g. a wind turbine generator (42), and methods for cooling coils (121) of electrical machines (100) and for winding and/or electrically insulating (200) coils (121). An electrical machine (100) comprises a rotor (110) and a stator (120). At least one of the rotor (110) and the stator (120) comprises a plurality of teeth (119) and a plurality of coils (121), the coils (121) comprising strand (150) which is wound around the teeth (119) in layers (130, 131). A first axial end portion of a first layer (130) of at least one of the coils (121) is axially displaced (117) with respect to a first axial end portion of a second layer (131) of the coil (121).

A method for the making of a stator for electric motors, comprising: providing two jigs, each having a circular opening inside the jig and a series of teeth inside the circular opening extending towards a central axis, the teeth defining a series of slots; arranging the two jigs coaxially spaced along a central axis; winding, between the teeth, a plurality of wires to form a plurality of windings, so the wires of each winding occupy a plurality of the slots of both jigs, the windings including linear wire portions extending between the two jigs; inserting, from the inside, a plurality of first stator portions between the linear wire portions; and inserting, from the outside, a plurality of second stator portions complementary to the first stator portions between the linear wire portions, to form a stator body.

A compound winding motor stator includes a stator core and a coil winding structure. The stator core has a yoke, and a plurality of winding portions formed toward the center of the yoke in an equally distanced manner. The winding portions are defined as a plurality of first winding portions and a plurality of second winding portions. The first winding portions and the second winding portions are arranged in a staggered manner. The coil winding structure has first windings configured as rectangular windings and disposed on the first winding portions, and second windings configured as trapezoid windings and disposed on the second winding portions. Accordingly, the rectangular windings and the trapezoid windings are arranged in a staggered manner, that improves the slot fill factor of the motor stator, thereby increasing the efficiency of the motor.

A coil for an electric machine including a conductive strand having a first end, a second end, and a plurality of windings between the first and second ends and an electric insulating body within which the conductive strand is at least partially encased, wherein at least a portion of the insulating body includes perforations that allow a coolant to penetrate into the insulating body to cool the coil during use of the electric machine. A method of making the coil includes molding or printing the insulating body about the conductive strand so as to have perforations therein.

A concentrated coil manufacturing apparatus for transfer to a stator tooth is provided. The apparatus may comprise a spindle and a coil transfer tool. The spindle may comprise a spindle winding machine mount and a transfer tool mount. The coil transfer tool may extend from a spindle mounting end to a distal end; and may have a coil carrier and a crown. The coil carrier may extend from the crown towards the spindle mounting end. The spindle mounting end of the coil transfer tool may be removably securable to the spindle at the transfer tool mount. When the coil transfer tool is removably secured to the spindle, the coil transfer tool and the spindle may collectively define upper and lower coil endcap mounts that are closed in that each endcap mount includes a proximal portion defined by the spindle joined to a distal portion defined by the coil transfer tool.

A coil system for a motor including a coil formed from strips and including straight sections passing through apertures of the motor, and, for each straight element of the coil passing through the same aperture, a shielding system with at least one first band and at least one second band arranged on either side of the elements, in which the strips are electrically connected to an electrical power source, in which two successive strips in the stack are electrically insulated from each other, and in which each band that is placed next to a strip of the coil is electrically insulated from the strip. With such an arrangement, the losses are reduced.

The utility model relates to the technical field of motor structures, and particularly relates to a stator winding, a stator and a motor. The stator winding is formed by winding a flat wire, a part of the flat wire is wound to form at least two coils arranged at intervals, and the coils are consistent in winding direction and located on the same side of the flat wire. By using the solution, the technical effects of integrally forming the stator winding and sharing a flat wire by the coils located on the stator winding are achieved. Compared with the technical solution in the prior art that single coils are connected to form a stator winding, the technical solution in the utility model of integral forming has the following advantages: firstly, the connection difficulty in the prior art is avoided, and the production efficiency of the stator winding is greatly improved; secondly, unnecessary connecting points on the stator winding are avoided, and the quality of the stator winding is improved; and thirdly, the production process of the stator winding is reduced, and the production cost and the labor intensity are lowered.

In a method for mounting a prefabricated form-wound coil or tooth-wound coil on a layered laminated core to form a stator segment or stator, the form-wound coil or tooth-wound coil is insulated with insulation. Laminates are punched and stacked to form partial laminated cores and/or a laminated core, with the partial laminated cores being spaced apart from one another by spacers and forming substantially axially extending open slots of the laminated core. The form-wound coil or tooth-wound coil are radially inserted into the slots such as to embrace a tooth of the laminated core, and a removable auxiliary element is placed at an axial end face of the laminated core to protect the insulation of the form-wound coil or tooth-wound coil as the form-wound coil or tooth-wound coil is radially inserted into the slots. The auxiliary element is radially removed and repositioned on a further tooth of the laminated core.