A process for extruding a divided conduit comprising obtaining an extrusion die head, inserting a strip-shaped substrate into the extrusion die head such that the strip shaped substrate is located within the tip gap and extends at least partially out of the tip gap such that the longitudinal edges are located in the die gap, and flowing molten polymer through die gap, encapsulating the longitudinal edges of the strip-shaped substrate in molten polymer. The extrusion die head contains a tip region and a bushing. The tip region contains at least 2 tips separated by a tip gap. The bushing extends around the tip region and the distance between the tip region and the inner surface of the bushing is defined to be the die gap and the die gap varies around the bushing.

The present invention discloses a plastic composition, a composite floor including the plastic composition and a preparation method thereof. The plastic composition is prepared from the following components in parts by weight: 30-55 parts of polyvinyl chloride, 35-55 parts of limestone powder, 0.5-5 parts of polyurethane foaming agent and 0.5-5 parts of stabilizer. The composite floor includes a decoration layer and a supporting layer, wherein the supporting layer is prepared from the plastic composition. The composite floor provided by the present invention has the advantages of simple structure, beautiful and elegant appearance, and good anti-water, anti-insect and anti-mildew effects. Moreover, the composite floor can effectively save wood resources, is low in cost and is more environmentally friendly.

A method for producing an insulated pipe in corrugated casing (100) comprising the steps of: covering an inner pipe assembly (105) comprising at least one inner pipe (101) with a film (106); dispensing an expandable insulation material (102) in a liquid state between the inner pipe assembly (105) and the film (106) thereby preparing an initial pipe assembly (107) comprising a layer of expanding insulation material (102a) positioned between the film (106) and the inner pipe assembly (105); extruding a layer of outer casing (104) onto the initial pipe assembly (105) before the insulation material has expanded completely, thereby creating a still expanding insulated pipe assembly (118); and leading the still expanding insulated pipe assembly (118) through a corrugator (205) having an inner corrugated surface giving the casing (104) a corrugated shape as the at least one layer of expanding insulation material (118) continues to expand.

A head is disclosed for use with a manufacturing system. The head may have a housing configured to discharge a tubular structure reinforced with at least one continuous fiber and having a three-dimensional trajectory, and a cure enhancer operatively connected to the housing and configured to cure a liquid matrix in the tubular structure during discharge. The head may also have a nozzle configured to discharge a fill material into the tubular structure, and a wand extending from the housing to the nozzle.

An additive manufacturing extrusion head includes a nozzle for accepting and depositing a heated material onto a work surface and/or part. The nozzle includes a valve body and an internal poppet body moveable between positions to permit deposition of at least two bead sizes of heated material onto a work surface and/or part.

A head is disclosed for use with a manufacturing system. The head may have a housing configured to discharge a tubular structure reinforced with at least one continuous fiber and having a three-dimensional trajectory, and a cure enhancer operatively connected to the housing and configured to cure a liquid matrix in the tubular structure during discharge. The head may also have a nozzle configured to discharge a fill material into the tubular structure, and a wand extending from the housing to the nozzle.

A system is disclosed for use in manufacturing a composite structure. The system may include a support configured to move in a plurality of directions during manufacturing of the composite structure, and a head coupled to the support. The head may have a housing that is configured to receive a liquid matrix and at least one continuous fiber and configured to discharge a tubular structure. The head may also have a nozzle operatively connected to the housing and configured to deposit a material layer onto a surface of the tubular structure as the tubular structure is discharging from the housing, and a squeegee associated with the nozzle and configured to wipe over the material layer. The head may further have a first cure enhancer operatively connected to the housing and configured to cure the liquid matrix in the tubular structure during discharge, and a second cure enhancer configured to cure the material layer deposited by the nozzle.

A head is disclosed for use with a continuous manufacturing system. The head may have a housing, a fiber guide rotatably disposed at least partially inside the housing, and a diverter disposed at an end of the housing. The diverter may be configured to divert radially outward a matrix-coated fiber passing through the fiber guide.

An inspection system and method for scanning and recording defects in the surface of the smooth inner wall of dual wall corrugated plastic pipe during manufacture utilizing automated laser technology, in order to minimize potential disruptions in the manufacturing extrusion process and alleviate concerns as to improper formation of the inner wall. The inspection system includes conical laser pattern generator that passes through the dual wall corrugated pipe during the manufacturing process to complete 360 degree scan coverage of the surface of the inner smooth wall of the pipe. The inspection system further includes a set of cameras properly aligned to record comprehensive three dimensional coverage of the scanned image of the inner wall of the dual wall corrugated pipe. This inspection system and method has particular benefits in the manufacture of coilable dual wall corrugated plastic pipe, where the material make-up of the polymer melt used for the inner wall has been altered.

A thermoplastic composite structure is produced by extruding a bead of composite material to a desired cross sectional shape. An extruder extrudes the polymer bead containing reinforcing fibers, using a low compression first extruder stage where the polymer is mixed and de-gassed, and a high compression second stage where the polymer is consolidated and extruded. The cross sectional profile of the polymer bead may be altered using a variable extruder gate.