A railroad freight car has an underframe that includes a center sill and lateral cross-members such as bolsters, cross-bearers and cross-ties. Side sills run along the edges of the car. A floor sheet is welded to the center sill and side sills and above the cross-members. Floor stringers are welded to the top side of the floor sheet. A surface covering is mounted on top of the stringers. Thermal insulation may be installed between the surface covering and the floor sheets.

Door assemblies for insulated boxcars and refrigerated boxcars are disclosed. In some embodiments, the door assemblies include a generally planar base, a liner spaced from the rear surface of the base. The liner includes a central portion and a perimeter portion surrounding the central portion. The door assemblies additionally include a perimeter gasket attached to the perimeter portion and surrounding the central portion. The door assemblies further include first and second end wall members. The base, the liner, and the first and second end wall members define an interior compartment therebetween. The door assemblies additionally include insulation disposed within the interior compartment, wherein the first and second end wall members are shaped such that insulation is disposed within one or more planes that are perpendicular to the base and to the perimeter portion of the liner and that include a portion of the perimeter gasket.

Door assemblies for insulated boxcars and refrigerated boxcars are disclosed. In some embodiments, the door assemblies include a generally planar base, a liner spaced from the rear surface of the base. The liner includes a central portion and a perimeter portion surrounding the central portion. The door assemblies additionally include a perimeter gasket attached to the perimeter portion and surrounding the central portion. The door assemblies further include first and second end wall members. The base, the liner, and the first and second end wall members define an interior compartment therebetween. The door assemblies additionally include insulation disposed within the interior compartment, wherein the first and second end wall members are shaped such that insulation is disposed within one or more planes that are perpendicular to the base and to the perimeter portion of the liner and that include a portion of the perimeter gasket.

A floor section for an insulated railcar includes a floor plate and a composite section coupled to the floor plate. The composite section includes a plurality of composite beams aligned parallel to one another. Each composite beam of the plurality of composite beams includes an inner core and an outer material surrounding the inner core. The inner core includes an insulating material and is configured to support the outer material. An upper surface of each composite beam of the plurality of composite beams, which extends along a length of the composite beam, is coupled to an underside of the floor plate.

A floor section for an insulated railcar includes a floor plate and a composite section coupled to the floor plate. The composite section includes a plurality of composite beams aligned parallel to one another. Each composite beam of the plurality of composite beams includes an inner core and an outer material surrounding the inner core. The inner core includes an insulating material and is configured to support the outer material. An upper surface of each composite beam of the plurality of composite beams, which extends along a length of the composite beam, is coupled to an underside of the floor plate.

A side wall for a rail vehicle body includes an outer skin, an insulating layer adjacent an inner face of the outer skin, a structural layer adjacent an inner face of the insulating layer, a finishing layer adjacent an inner face of the structural layer and a window. The insulating layer provides at least one of a thermal and an acoustical insulation. The structural layer has a longitudinally aligned top door frame member, vertical left and right door frame members and a plurality of diagonal structural members oriented at an angle comprised between 1 degree and 89 degrees from the top door frame member. The plurality of diagonal structural members defines a lattice structure having a plurality of openings there in between. The window covers at least a portion of one of the plurality of openings.

A side wall for a rail vehicle body includes an outer skin, an insulating layer adjacent an inner face of the outer skin, a structural layer adjacent an inner face of the insulating layer, a finishing layer adjacent an inner face of the structural layer and a window. The insulating layer provides at least one of a thermal and an acoustical insulation. The structural layer has a longitudinally aligned top door frame member, vertical left and right door frame members and a plurality of diagonal structural members oriented at an angle comprised between 1 degree and 89 degrees from the top door frame member. The plurality of diagonal structural members defines a lattice structure having a plurality of openings there in between. The window covers at least a portion of one of the plurality of openings.

The invention relates to a thermal insulating element for thermally insulating an interior of a rail vehicle. The insulating element is characterized in that the insulating element has a length, a width, and a thickness, is at least partly made of a closed-cell material, and has at least one expansion joint on the insulating element outer surface. The invention further relates to a method for assembling a thermal insulating element on an interior surface of a rail vehicle, said method having the steps of providing a thermal insulating element which has a length, a width, and a thickness and which is at least partly made of a closed-cell material and attaching the insulating element to an interior-side surface of the rail vehicle.

The invention relates to a thermal insulating element for thermally insulating an interior of a rail vehicle. The insulating element is characterized in that the insulating element has a length, a width, and a thickness, is at least partly made of a closed-cell material, and has at least one expansion joint on the insulating element outer surface. The invention further relates to a method for assembling a thermal insulating element on an interior surface of a rail vehicle, said method having the steps of providing a thermal insulating element which has a length, a width, and a thickness and which is at least partly made of a closed-cell material and attaching the insulating element to an interior-side surface of the rail vehicle.

A floor section for an insulated railcar includes a floor plate and a composite section coupled to the floor plate. The composite section includes a plurality of composite beams aligned parallel to one another. Each composite beam of the plurality of composite beams includes an inner core and an outer material surrounding the inner core. The inner core includes an insulating material and is configured to support the outer material. An upper surface of each composite beam of the plurality of composite beams, which extends along a length of the composite beam, is coupled to an underside of the floor plate.