Material processing systems are disclosed. Some systems include methods of eliminating or reducing defects in elongate workpieces that can undergo large deformations during processing. Some systems include apparatus configured to facilitate such large deformations while maintaining internal stresses (e.g., tensile stresses) below a threshold stress. Some disclosed systems pertain to powder extrusion techniques. Continuous and batch processing systems are disclosed.

Methods for producing transparent polycarbonate articles include melting a composition at a temperature of 300 to 390 C., extruding the melted composition to form a strand, cooling the strand of extruded composition, cutting the cooled strand into pellets, drying the pellets at a temperature of 50 to 140 C. and injecting molding or extruding the pellets at a temperature of 300 to 380 C. to form an article. The composition can comprise a moisture content of 0.1 to 5 wt. % and a crystalline additive having a melting point of at least 280 C., a heat of fusion greater than or equal to 1.0 Joule/gram (J/g). The composition can be cooled to at least 20 C. below the glass transition temperature of the polycarbonate.

A method for producing an extrusion molded product for automobiles, comprising the following steps:

A synthetic resin injected into a first extrusion molding machine (21) is extruded through a first mold die (20) as a core material (3); the core material (3) passes through a first cooling tank (25), and then is bent by bending rollers (22) into a desired curved shape with a radius of curvature R1; the core material (3) is extended linearly, and goes into a second mold die (23); a thermoplastic elastomer injected in a second extrusion molding machine (24) forms seal portions (2) and seal lip portions (6) on a periphery of the core material (3); thereby forming a curved portion with a radius of curvature R2 on the extrusion molded product (1).

A single-screw extrusion desulfurization and post-processing system and a method for preparing reclaimed rubber. The single-screw extrusion desulfurization and post-processing system comprises: a single-screw desulfurization device, a single-screw post-processing device and a closed connection device for connecting the single-screw desulfurization device and the single-screw post-processing device, the single-screw post-processing device includes a post-processing feeding unit and a post-processing unit which are connected with each other, and a post-processing screw running through the post-processing feeding unit and the post-processing unit.

Containers for use as commercial and household (domestic) storage and/or shipping units methods of making the containers, and blanks therefor. The containers include a base panel and sidewall panels formed by folding a single blank to define a cavity within the container and a top edge of the container. The base panel and sidewall panels are formed from the blank such that material of the blank is continuous at edge corners of the container between adjacent panels of the base panel and sidewall panels from lower corners of the container at the base panel to the top edge of the container. The base panel, sidewall panels, and the edge and lower corners of the container are watertight.

One method for creating barrier products (for example, condoms and gloves) includes: (a) dipping a former into a tank of elastic compound. The former has an indentation extending inwardly from an outer surface for creating a first protrusion on a first face of the barrier product. The method further includes: (b) removing the former from the tank of elastic compound, whereby some of the elastic compound removably adheres to the former and fills the indentation; (c) applying supplemental material to the elastic compound, whereby creating a second protrusion on a second face of the barrier product; and (d) fully drying the supplemental material. One barrier product includes an elastic wall having opposed faces, and first and second protrusions respectively extend from the opposed faces. The first and second protrusions are in cross-sectional alignment whereby rotational input forces on the first protrusion create rotational output forces on the second protrusion.

An extrusion device of a three-dimensional printer comprises a housing, a nozzle, a ratchet, an idler and a cooling mechanism. The nozzle is connected with the housing, the ratchet is disposed in the housing, and the idler is disposed adjacent to the ratchet. A thermofusible material is jointly held by the ratchet and the idler, and is guided to be extruded through the nozzle. The cooling mechanism comprises an air pump and an air pipe. The air pipe is partially disposed in the housing and connected with the air pump for guiding the air extracted by the air pump to flow into the housing through the air pipe, thereby reducing an environment temperature inside the housing. Therefore, by disposing the air-guiding cooling mechanism, the advantages of enhancing the cooling effect and the printing quality are achieved.

A method for controlling the temperature of a polymer melt in an extrusion tool includes flowing the polymer melt via at least one flow channel from an input to an output and around at least one temperature-control element in the at least one flow channel. The temperature control element includes a plurality of temperature control units. The temperature of the polymer melt flowing around the temperature-control element is controlled by individually controlling each of the temperature-control units so as to vary a degree of temperature control of the temperature-control element such that a degree of temperature control is controllable to be the same or different at locations throughout the temperature control-element.

Microporous sheet product and methods of making and using the same. In one embodiment, the microporous sheet product is made by a process that includes melt-extruding a sheet material using an extrusion mixture that includes a thermoplastic polymer, a non-cross-linked elastomer having a molecular weight of at least 50,000 Da, and a compatibilizing agent. By way of example, the thermoplastic polymer may be a polyolefin, the non-cross-linked elastomer may be a polyisobutylene, and the compatibilizing agent may be mineral spirits. After extrusion, the sheet material may be cooled, and the sheet material may be stretched. The microporous sheet product may be used, for example, as a battery separator, as a food packaging material, as a diffusion barrier in the ultrafiltration of colloidal matter, and in disposable garments.

A system for fabricating an object includes an extruder for one or more deposition materials having at least one nozzle and a movable support for the nozzle. The nozzle has a nozzle axis and is rotatably attached to the movable support via a connector that is actuatable relative to the movable support to change an angular orientation of the nozzle axis, thus varying an angle between the nozzle axis and a deposition surface. The system also includes a controller that can apply a correction factor calculated for a path of the nozzle when an acute angle is formed between the nozzle axis and the deposition surface, the correction factor for moving toward the acute angle being different from that when moving away from it. The correction factor removes differences in thickness of the deposited material caused by variations in the angle formed between the nozzle axis and the deposition surface.