Disclosed is a synthetic fiber treatment agent containing a phenol amine compound and a nonionic surfactant. The phenol amine compound is at least one selected from the group consisting of a compound formed from a phenol derivative, formaldehyde, and a polyamine compound and a compound obtained by reacting a boron-containing compound with a compound formed from a phenol derivative, formaldehyde, and a polyamine compound. The phenol derivative is a phenol in which a hydrocarbon group with a number average molecular weight of not less than 100 and not more than 2000 is modified.

The present disclosure provides compositions including a carbon fiber material comprising one or more of dibromocyclopropyl or polysilazane disposed thereon; and a thermosetting polymer or a thermoplastic polymer. The present disclosure further provides metal substrates including a composition of the present disclosure disposed thereon. The present disclosure further provides vehicle components including a metal substrate of the present disclosure. The present disclosure further provides methods for manufacturing a vehicle component, including contacting a carbon fiber material with a polysilazane or a dibromocarbene to form a coated carbon fiber material; and mixing the coated carbon fiber material with a thermosetting polymer or a thermoplastic polymer to form a composition. Methods can further include depositing a composition of the present disclosure onto a metal substrate.

A sizing agent is provided, the sizing agent includes a component (A) and a component (B), wherein a mass ratio A/B of the component (A) to the component (B) is 0.5 to 20, and a proportion of a total mass of the component (A) and the component (B) with respect to a total mass of the sizing agent is 80% by mass or more, wherein the component (A) is an epoxy resin having a viscosity of 1 to 180,000 Pa.Math.s at 30 C., and the component (B) is an aliphatic ester compound having a freezing point of 50 C. or lower.

The present application relates to a sizing agent composition, a carbon fiber material and a composite material. The sizing agent composition includes a first composition solution and a second composition solution, and those solutions respectively has specific compound. The sizing agent comprising the composition has an excellent bonding property with a carbon fiber, and further the sizing agent can efficiently enhance heat resistance, wear resistance and processability of the carbon fiber material. The carbon fiber material sized with the sizing agent has a high adhesion property with specific resin material, therefore producing the composite material with high processability.

A method for forming a friction material includes mixing a fibrous base material and filler particles to form a substrate; saturating the substrate with a silane solution including a silane to form a uniformly impregnated silane matrix; curing the uniformly impregnated silane matrix to form a cured uniformly impregnated silane matrix; saturating the cured uniformly impregnated silane matrix with a non-silane binder solution to form a uniformly impregnated silane, non-silane matrix; and curing the uniformly impregnated silane, phenolic resin matrix to form the friction material.

Disclosed is an inorganic fiber sizing agent that contains a resin, which includes a vinyl ester resin and an ionic polyester resin, and has a mass ratio of the vinyl ester resin to the ionic polyester resin of greater than 1.

Disclosed is a treatment agent for flame-resistant fiber nonwoven fabric production or for carbon fiber nonwoven fabric production. The treatment agent contains a polyether compound in which ethylene oxide and propylene oxide are added to an alcohol. Also disclosed is a flame-resistant fiber nonwoven fabric or carbon fiber nonwoven fabric that includes the treatment agent adhered thereto.

A manufacturing method of a porous carbon composite material includes the following steps. A polymer template is provided, the polymer template includes a polymer compound, and the polymer template has a plurality of pores. A coating step is performed, wherein a metal compound is coated on the polymer template to form a transition intermediate. A heating step is performed, wherein the transition intermediate is heated to transform the polymer template to a carbon template and transform the metal compound to a coating layer, and a porous carbon composite material is obtained.