A system and method for inspecting a rail is provided. The system includes an ultrasonic transducer positioned to emit an ultrasonic beam onto the rail and receive a refraction beam, the ultrasonic transducer being movable between a first position and a second position. A sensor is operable to measure an angle of a carriage, the carriage being positioned on the rail. A controller is operably coupled to the sensor, the controller having a processor that is responsive to executable computer instructions when executed on the processor to cause the ultrasonic transducer to move to receive refraction beam in response to the measured angle indicating a rail radius of less than a predetermined first threshold.

A system and method for inspecting a rail is provided. The system includes an ultrasonic transducer positioned to emit an ultrasonic beam onto the rail and receive a refraction beam, the ultrasonic transducer being movable between a first position and a second position. A sensor is operable to measure an angle of a carriage, the carriage being positioned on the rail. A controller is operably coupled to the sensor, the controller having a processor that is responsive to executable computer instructions when executed on the processor to cause the ultrasonic transducer to move to receive refraction beam in response to the measured angle indicating a rail radius of less than a predetermined first threshold.

A route examination system includes a thermographic camera configured to be logically or mechanically coupled with a vehicle that travels along a route. The thermographic camera is also configured to sense infrared radiation emitted or reflected from the route and to generate a sensed thermal signature representative of the infrared radiation that is sensed. The system also includes a computer readable memory device configured to store a designated thermal signature representative of infrared radiation emitted from a segment of the route that is not damaged. The system also includes an analysis processor configured to determine a condition of a first portion of the route relative to other portions of the route at least in part by comparing the sensed thermal signature and the designated thermal signature.

A route examination system includes a thermographic camera configured to be logically or mechanically coupled with a vehicle that travels along a route. The thermographic camera is also configured to sense infrared radiation emitted or reflected from the route and to generate a sensed thermal signature representative of the infrared radiation that is sensed. The system also includes a computer readable memory device configured to store a designated thermal signature representative of infrared radiation emitted from a segment of the route that is not damaged. The system also includes an analysis processor configured to determine a condition of a first portion of the route relative to other portions of the route at least in part by comparing the sensed thermal signature and the designated thermal signature.

A method of monitoring a track using train cars includes collecting first sensor data corresponding to a track location by a first sensor network on a first train car. Based on the first sensor data, a potential track anomaly at the track location is identified by a diagnostics system on the first train car. A message describing the anomaly is transmitted to diagnostics systems located on other train cars. The message is received by a second diagnostics system on a second train car located behind the first train car. The second diagnostics system determines a time at which the second train car will be passing over track location and, at the determined time, collects second sensor data. If the track anomaly is present in both the first sensor data and the second sensor data at the track location, a train control system is notified of the track anomaly.

A method of monitoring a track using train cars includes collecting first sensor data corresponding to a track location by a first sensor network on a first train car. Based on the first sensor data, a potential track anomaly at the track location is identified by a diagnostics system on the first train car. A message describing the anomaly is transmitted to diagnostics systems located on other train cars. The message is received by a second diagnostics system on a second train car located behind the first train car. The second diagnostics system determines a time at which the second train car will be passing over track location and, at the determined time, collects second sensor data. If the track anomaly is present in both the first sensor data and the second sensor data at the track location, a train control system is notified of the track anomaly.

A system includes a route examining system and an off-board failsafe controller. The route examining system is configured to examine a route on which a first vehicle system is moving and to generate an inspection signal based on the route examination. The inspection signal indicates a status of a segment of the route as damaged or undamaged. The off-board failsafe controller is configured to receive the inspection signal from the route examining system. Responsive to a lack of receipt of the inspection signal within a designated time period which indicates communication loss with the route examining system, the failsafe controller is configured to generate a warning signal for communication to a second vehicle system. The warning signal is generated to direct the second vehicle system to (i) avoid traveling over the route segment or (ii) travel over the route segment or another route segment at a reduced speed.

A system includes a route examining system and an off-board failsafe controller. The route examining system is configured to examine a route on which a first vehicle system is moving and to generate an inspection signal based on the route examination. The inspection signal indicates a status of a segment of the route as damaged or undamaged. The off-board failsafe controller is configured to receive the inspection signal from the route examining system. Responsive to a lack of receipt of the inspection signal within a designated time period which indicates communication loss with the route examining system, the failsafe controller is configured to generate a warning signal for communication to a second vehicle system. The warning signal is generated to direct the second vehicle system to (i) avoid traveling over the route segment or (ii) travel over the route segment or another route segment at a reduced speed.

A system for performing ultrasonic inspection of a rail including a sensing wheel arranged to roll along the top of the rail, and a plurality of ultrasonic transducers in the sensing wheel. The sensing wheel is aligned perpendicular to a vertical plane extending from the rail, detecting horizontal defects in a head area of the rail. The ultrasonic rail inspection system is designed to detect and classify horizontal defects in the head of the rail which will propagate in the longitudinal direction that will eventually result in defects component that will propagate in the transverse plane of the rail head area. The capability of detecting and classification of this type of defect will enable compliance to the FRA subpart 213.113 Defective rails specification, that is currently not being met by the existing technology.

A system for performing ultrasonic inspection of a rail including a sensing wheel arranged to roll along the top of the rail, and a plurality of ultrasonic transducers in the sensing wheel. The sensing wheel is aligned perpendicular to a vertical plane extending from the rail, detecting horizontal defects in a head area of the rail. The ultrasonic rail inspection system is designed to detect and classify horizontal defects in the head of the rail which will propagate in the longitudinal direction that will eventually result in defects component that will propagate in the transverse plane of the rail head area. The capability of detecting and classification of this type of defect will enable compliance to the FRA subpart 213.113 Defective rails specification, that is currently not being met by the existing technology.