B01J35/108

Process for the commercial production of high-quality catalyst materials

The present invention describes an improved process for the commercial scale production of high-quality catalyst materials. These improved processes allow for production of catalysts that have very consistent batch to batch property and performance variations. In addition these improved processes allow for minimal production losses (by dramatically reducing the production of fines or small materials as part of the production process). The improved process involves multiple steps and uses calcining ovens that allow for precisely control temperature increases where the catalyst is homogenously heated. The calcining gas is released into a separate heating chamber, which contains the recirculation fan and the heat source. Catalysts that may be produced using this improved process include but are not limited to catlaysts that promote CO hydrogenation, reforming catalysts, Fischer Tropsch Catalysts, Greyrock GreyCat™ catalysts, catalysts that homologate methanol, catalysts that promote hydrogenation of carbon compounds, and other catalysts used in industry.

CATALYST AND CATALYTIC OXIDATION-DEOXIDATION METHOD FOR UNSATURATED HYDROCARBON-CONTAINING GAS

A catalyst for catalytic oxidation-deoxidation method of unsaturated hydrocarbon-containing gas has a carrier, an active component, a first co-agent component, and a second co-agent component loaded on the carrier respectively. The active component is one or more selected from the group consisting of oxides of Pt, Pd, Ru, Rh, Ag and Ir. The first co-agent component has one or more selected from the group consisting of a rare earth metal element, a group IVB metal element and a group VIII metal element; and the second co-agent component has one or more alkali metal element and alkaline earth metal element. The deoxidation method using the catalyst eliminates the need to add a reducing gas such as H.sub.2, allows hydrocarbons to react directly with oxygen to produce CO.sub.2 and H.sub.2O, achieves the goal of deoxidating a hydrocarbon-containing tail gas, and can prevent the generation of carbon deposits.

CATALYST FOR SELECTIVE RING-OPENING REACTION AND METHOD OF USING SAME

The present disclosure provides a catalyst for SRO reactions. The catalyst includes a solid acid material and a metal. In this case, pores of the catalyst corresponding to at least 20% of the total pore volume of the catalyst have a pore size of 10 nm or more. The present disclosure also provides a method of using the catalyst.

Method of making mesoporous oxygen storage materials for exhaust gas treatment; said oxygen storage materials and their use

A method of making an oxygen storage material (OSM) with developed mesoporosity having a small fraction of pores <10 nm (fresh or aged), and resistance to thermal sintering is provided. This OSM is suitable for use as a catalyst and catalyst support. The method of making this oxygen storage material (OSM) includes the preparation of a solution containing pre-polymerized zirconium oligomers, cerium, rare earth and transition metal salts; the interaction of this solution with a complexing agent that has an affinity towards zirconium; the formation of a zirconium-based precursor; and the co-precipitation of all constituent metal hydroxide with abase.

A HYDROGENATION CATALYST AND ITS PRECURSOR AND USE THEREOF IN THE HYDROGENATION OF PETROCHEMICAL RESINS

The present invention relates to a supported nickel catalyst precursor comprising Ni, Si, Al, and O, wherein the catalyst precursor displays a specific total intrusion volume determined via Hg intrusion. Further, the present invention relates to a process for preparing said catalyst precursor. Yet further, the present invention relates to a supported nickel catalyst prepared from the said catalyst precursor. In addition thereto, the present invention relates to a use thereof in a hydrogenation reaction of aromatic compounds.

METHOD FOR SYNTHESIZING 2D ULTRATHIN ZIF-67 WITH HIERARCHICAL POROUS STRUCTURE
20230063877 · 2023-03-02 ·

The disclosure is related to the field of preparation of nanometer materials, and, in particular, to a method for synthesizing a 2D ultrathin zeolitic imidazolate framework-67 (ZIF-67) with a hierarchical porous structure, the method converting ZIF-67 from nanoparticles into 2D ultrathin nanosheets with a hierarchical porous structure by controlling a dropping amount of water and the reaction time. With the method, the 2D ultrathin ZIF-67 with a hierarchical porous structure can be made from readily available starting materials in a one pot synthesis. The method is feasible on industrial scale and has both economic and environmental benefits due to the simple process and low cost.

OXIDATION CATALYST WITH PHOSPHORUS TRAP
20230158454 · 2023-05-25 · ·

The present invention relates to a catalyst, which comprises * a carrier substrate with a first end a and a second end b, and length L, * a material zone A containing a platinum group metal on a support material with a load of 40 to 150 g/l, relative to the volume of the carrier substrate and * material zone B containing a platinum group metal on a support material with a load of 75 to 200 g/l, relative to the volume of the carrier substrate, wherein material zone B has a greater content of platinum group metal, relative to the volume of the carrier substrate and calculated in g/l, than material zone A, and wherein material zone B has a proportion of pores with a diameter of 0.5 to 50 .Math.m of 20 to 30%.

POWDER OF COMPLEX OXIDE CONTAINING CERIUM AND ZIRCONIUM ELEMENTS, EXHAUST GAS PURIFICATION CATALYST COMPOSITION USING THE SAME, AND METHOD OF PRODUCING THE SAME

An object of the present invention is to provide a powder of a CeO.sub.2—ZrO.sub.2-based complex oxide which enables to achieve an improvement in the purification performance at a low to middle temperature of an exhaust gas purification catalyst, and, in order to achieve the above-mentioned object, the present invention provides a powder of a CeO.sub.2—ZrO.sub.2-based complex oxide, wherein a pore volume with from-10-to-100-nm diameters after a heat treatment performed at 1,000° C. for 3 hours in an air atmosphere, is 0.35 mL/g or more, and wherein an amount of carbon dioxide desorbed after the heat treatment, as measured by a temperature programmed desorption method, is 80 μmol/g or more.

EGG SHELL-TYPE PLATINUM-LOADED ALUMINA CATALYST, METHOD OF PRODUCING SAME, AND METHOD OF USING SAME

To provide an egg shell-type platinum-loaded alumina catalyst demonstrating excellent performance in terms of catalyst life, an egg shell-type platinum-loaded alumina catalyst includes: an alumina carrier; platinum dispersed and loaded on an outer shell of the alumina carrier; and one or more second components selected from the group consisting of vanadium, chromium, molybdenum, and phosphorus. Preferably, the content of platinum is 0.05 to 5.0 wt % calculated as elemental platinum. The content of each second component preferably is 0.1 to 5.0 wt % calculated as each element. The alumina carrier has a surface area of 150 m.sup.2/g or more, a pore volume of 0.40 cm.sup.3/g or more, and an average pore diameter of 40 to 300 Å, with pores having a pore diameter in a range of ±30 Å from the average pore diameter occupying 60% or more of a total pore volume.

CATALYST FOR PURIFICATION OF EXHAUST GAS

A catalyst for purification of exhaust gas including a substrate, and a catalyst coat layer which is formed on a surface of the substrate and contains catalyst particles, wherein the catalyst coat layer has an average thickness ranging 25 to 150 μm, a void fraction, as determined by scanning electron microscope observation of a cross-section of the catalyst coat layer, ranging 1.5 to 8.0% by volume, 60 to 90% by volume of all voids in the catalyst coat layer are high-aspect ratio pores which have equivalent circle diameters ranging 2 to 50 μm in a cross-sectional image of a cross-section of the catalyst coat layer perpendicular to a flow direction of exhaust gas in the substrate, and which ratios of 5 or higher, the high-aspect ratio pores have an average aspect ratio ranging 10 to 50, and a noble metal is supported on the entire catalyst coat layer.