C04B35/34

Low-shrinkage, high-strength, and large ceramic plate and manufacturing method thereof

Disclosed are a low-shrinkage, high-strength, and large ceramic plate and a manufacturing method thereof. The method comprises the following steps: (1) preparing a ceramic raw material powder; (2) subjecting an acicular wollastonite to surface coating with a silane coupling agent and to pre-dispersion with a fumed silica to obtain a pre-treated acicular wollastonite; and (3) thoroughly mixing the ceramic raw material powder and the pre-treated acicular wollastonite and granulating the resulting mixture, the amount of the pre-treated acicular wollastonite added being 10 wt % to 30 wt % of the ceramic raw material powder, and subjecting the resulting granules to dry pressing and sintering to obtain the large ceramic plate. The acicular wollastonite is incorporated into the manufacturing of the large ceramic plate to take full advantage of the reinforcing effect and low sintering shrinkage characteristics of the acicular wollastonite. The invention reduces sintering shrinkage and increases product strength.

Method for preparing ecological foamed ceramic from lepidolite filter mud whole waste

A method for preparing an ecological foamed ceramic from lepidolite filter mud whole waste belongs to the field of environmental protection and resource reuse. The ecological foamed ceramic with excellent properties can be prepared by using lepidolite filter mud as the main raw materials, including ball milling, homogenization, drying, material distribution, and heat treatment. The amount of lepidolite filter mud in the present invention accounts for more than 90%, which is a whole waste utilization and can achieve high-value utilization of bulk lepidolite filter mud. The present invention uses a composite foaming agent combined with a foaming technology and has the advantages of rapid foaming and controllable pore size compared with a single foaming agent. The ecological foamed ceramic prepared by the present invention meets the industrial standard of CJ/T 299-2008 Artificial ceramic filter material for water treatment and has potential application value in domestic sewage treatment.

Method for preparing ceramic molded body for sintering and method for producing ceramic sintered body
12180121 · 2024-12-31 · ·

A method of fabricating a ceramic molded body for sintering, which includes molding a raw material powder containing a ceramic powder and a thermoplastic resin having a glass transition temperature higher than room temperature into a predetermined shape by isostatic pressing and in which a first-stage press-molded body is fabricated by subjecting a uniaxially press-molded body fabricated by uniaxially pressing the raw material powder into a predetermined shape or the raw material powder filled in a rubber die to a first-stage isostatic press molding at a temperature lower than a glass transition temperature of the thermoplastic resin and then a ceramic molded body is fabricated by heating this first-stage press-molded body to a temperature equal to or higher than the glass transition temperature of the thermoplastic resin and performing warm isostatic press molding as second-stage isostatic press molding.

Preparation method of high-thermal-conductivity and net-size silicon nitride ceramic substrate

A preparation method of a high-thermal-conductivity and net-size silicon nitride ceramic substrate includes the following steps: (1) mixing an original powder, a sintering aid, a dispersant, a defoamer, a binder, and a plasticizer in a protective atmosphere to allow vacuum degassing to obtain a mixed slurry; (2) subjecting the mixed slurry to tape casting and drying in a nitrogen atmosphere to obtain a first green body; (3) subjecting the first green body to shaping pretreatment to obtain a second green body; (4) subjecting the second green body to debonding at 500 C. to 900 C. to obtain a third green body; and (5) subjecting the third green body to gas pressure sintering in a nitrogen atmosphere at 1,800 C. to 2,000 C. to obtain the high-thermal-conductivity and net-size silicon nitride ceramic substrate.