An apparatus and method are provided for assembling a roof or floor of a cargo body, and for securing doors and other portions of a cargo body in place. In some cases, a plurality of sidewalls are provided, each comprising a side panel and an upper rail and/or lower rail coupled to the side panel. A roof panel can be located above the plurality of sidewalls adjacent the upper rails, with a roof bow extending between the upper rails below the roof panel and fixed to a track of one of the upper rails with a fastener. A floor cross member can be located between the lower rails, and can be secured to the lower rails via a track and fastener.

An aluminum pickup bed is assembled from a stamped headboard, a stamped floorpan, and a roll formed front sill. The headboard, a floorpan flange extending downwardly from the floorpan, and a front wall of the front sill form a three piece sandwich structure. Flow drilled screws are installed into the sandwich structure from the headboard side. The front sill includes a closed front flange and an open rear flange, each of which is welded to the floorpan.

A vehicle floor structure includes a floor member that includes an opening that is open at an end corresponding to an entrance, the opening extending toward a vehicle cabin side, and a floor panel that is supported by the floor member to cover the opening and includes an open end at a position corresponding to the entrance. The floor panel is configured by sequentially arranging and integrating unit panels in a width direction with a direction parallel to the open end serving as a longitudinal direction of the unit panels.

An embodiment running bare chassis assembly includes a front frame on which a front suspension is mounted, a rear frame assembly on which a battery carrier is mounted, wherein the rear frame assembly comprises, a first rear frame on which a rear suspension is mounted, a second rear frame coupled to the first rear frame and on which a radiator is mounted, and a battery carrier frame on which the battery carrier is mounted and which is coupled to the first rear frame through a second engagement, and a center frame coupled to the front frame and the rear frame assembly through a first engagement, wherein a stress distribution due to the first engagement is greater than a stress distribution due to the second engagement.

A vehicular body structure includes a polymeric deck panel. The deck panel includes an adjacent ridge and valley with a leg shared therebetween, a crossbeam footprint crosswise to the adjacent ridge and valley, and a rib extending along the adjacent ridge and valley. Outside the crossbeam footprint, the rib extends along the ridge, approaching the crossbeam footprint, the rib extends along the leg into the valley, and across the crossbeam footprint, the rib extends along the valley.

An assembly for utility truck bodies having metal and/or composite reinforcement(s) and/or foam reinforcements and/or honeycomb reinforcement/ and/or wood reinforcements encapsulated within a thermoformed thermoplastic, or thermoset or fiber-reinforced thermoset walking surface floor structure of the truck bed assembly or other composite floor structure with attachable components and junctions, e.g., sidepack(s), and methods of making the same are provided.

An exemplary approach for protecting floorings in containers may utilize a first ledger attached to an upper portion of a first support beam associated with a foundational base assembly. A portion of the first ledger may protrude outward in a first horizontal direction from the upper portion of the first support beam. A second ledger may be attached to an upper portion of a second support beam next to the first support beam. A portion of the second ledger may protrude outward in a second horizontal direction from the upper portion of the second support beam. The second horizontal direction may face the first horizontal direction. A support panel may be placed on top of the portion of the first ledger and the portion of the second ledger. The support panel may have a length proximate to a distance between the first support beam and the second support beam.

A cargo vehicle is disclosed having a composite floor assembly with at least one conduit extending along a length of the composite floor assembly. The at least one conduit may include a first internal cavity and a second internal cavity. The first internal cavity may be configured to route at least one vehicle component. The second internal cavity may be configured to receive at least one vehicle component or a plurality of mechanical fasteners. The mechanical fasteners may be used to couple a base rail to the composite floor assembly.

A truck bed member includes a rectangular top side with a long side along a first axis. An interlocking side is fixed perpendicular to the top side along a first edge of the top side parallel to the first axis and includes an interlocking member along an edge opposite the interlocking side coupled to the top side. An interlock receiving side is fixed perpendicular to the top side along a top side second edge opposite the first edge and parallel to the first axis. The interlocking side and the interlock receiving side are parallel to one another and extend a same direction from the top side. The interlock receiving side includes an interlock receiving member along an edge of the interlock receiving side opposite the edge coupled to the top side. The interlocking member is configured to couple to the interlock receiving member of a different truck bed member.

The present disclosure generally relates to a rear sill assembly of a unibody vehicle. The unibody vehicle includes a floor assembly having a floor pan and a floor beam coupled to the floor pan, the floor beam having a floor channel. The unibody vehicle also includes a rear sill, and a coupling structure coupled to the rear sill. The coupling structure may include an outer periphery which is sized and shaped to be slideably coupleably received in the floor channel.