A structural assembly for use in an electric vehicle having a lower body frame and a battery pack secured within the lower body frame. The structural assembly includes a subframe rear mount, a battery cage longitudinal member, a rocker, a hinge pillar, and a rail torque unit. The battery cage longitudinal member is secured to the subframe rear mount. The rocker extends along and is secured to the battery cage longitudinal member. The hinge pillar includes a lower portion that is secured to the rocker. The rail torque includes an s-brace and an inner rail. The s-brace is secured to the hinge pillar at one end and to the inner rail at another end. The inner rail is secured to the hinge pillar at one end and is configured to extend around a wheel of the electric vehicle and form a portion of a wheel well.

A structural reinforcement, utilized to reinforce a structural joint of a vehicle, and method of reinforcing a structural joint of a vehicle. The structural reinforcement having a clamshell structure comprising two complimentary halves. The structural reinforcement further comprising an activatable composition.

A vehicle body structure for suspension mounting includes a cross-sectional structure and a connecting structure of a vehicle body on which a rear suspension is mounted that exhibits vehicle body strength with a reduced number of components. A mounting panel is provided on a wheel housing panel and has a plurality of mounting holes through which a top portion of a suspension extends so as to be mounted on the mounting panel. A reinforcing unit is provided in the mounting panel and has a shape of a ring surrounding the mounting holes.

A vehicle cargo structure includes a reinforcement panel, an upright strut member having an upper end, a front wall structure having an attachment bracket fixed to an outboard upper end of the front wall structure and a bracket. The bracket is fixedly attached to a forward portion of the reinforcement panel and the upper end of the upright strut member. The bracket is further secured to the attachment bracket of the front wall structure via mechanical fasteners.

An apparatus and methods are provided for a front structural bulkhead for improving the strength of an off-road vehicle chassis. The chassis is a welded-tube variety of chassis that includes a front portion and a rear portion that are joined to an intervening passenger cabin portion. Frontward stays and a bulkhead mount couple the front structural bulkhead to the front portion. Bulkhead mount pillars and a bulkhead mount crossmember couple the front structural bulkhead to the passenger cabin portion. The front structural bulkhead includes a modular chassis for supporting drivetrain components that are operably coupled with front wheels of the vehicle. The front structural bulkhead includes upper and lower mounting points configured to receive front suspension controls arms. The upper and lower mounting points are configured to allow the front wheels to move vertically due to the vehicle traveling over terrain.

An electric vehicle, including, a user compartment and a front section including a portion of a vehicle chassis, a crash absorbing member located in the front section and connected to the portion of the vehicle chassis, the crash absorbing member including a first extruded profile, preferably an aluminum profile, having a main extension direction in a transverse direction (y) of the vehicle, whereby the extrusion direction of the first extruded profile extends substantially in the transverse direction (y) of the vehicle, and wherein further the first extruded profile includes at least two cells (C1, C2) being defined by outer walls and at least one intermediate wall separating the at least two cells (C1, C2), wherein the at least one intermediate wall has a main extension direction in the transverse direction (y) and a second extension direction which extends substantially in a vertical direction (z).

A body structure for a vehicle includes an A-pillar and a side sill, wherein the A-pillar includes a vertical front pillar; a front roof pillar extending from an upper end of the vertical front pillar toward an upper rear side thereof; a first reinforcing plate provided in the vertical front pillar and extending in the same direction with the vertical front pillar; and a second reinforcing plate provided in the front roof pillar extending in the same direction with the front roof pillar. The side sill is connected to a lower end of the vertical front pillar and extending along a horizontal direction. The first reinforcing plate is formed to cover a front door hinge mounting portion in the A-pillar and a connection portion of the vertical front pillar and the side sill. An uncoupled portion is formed between the second reinforcing plate and the first reinforcing plate.

An embodiment vehicle body coupling structure of a vehicle that includes an underbody and an upper body coupled to the underbody includes a front back beam assembly provided on a front side of the underbody, a first mounting part provided on a front side member of the upper body and coupled with the front back beam assembly, and a first body coupling part provided on the front back beam assembly and engaged with the first mounting part.

A rear vehicle body structure includes two opposite rear side members to which wheelhouse panels are respectively coupled and spring seats positioned respectively at lower sides of the two opposite rear side members.

A leading-edge steering system is provided for a front suspension of an off-road vehicle. The leading-edge steering system is comprised of a spindle assembly that supports a drive axle assembly to conduct torque from a transaxle to a front wheel. A first rod-end joint pivotally couples an upper suspension arm and the spindle assembly, and a second rod-end joint pivotally couples a lower suspension arm and the spindle assembly. A steering rod-end joint pivotally couples a first end of a steering rod with a leading-edge portion of the spindle assembly. A steering gear is coupled with a second end of the steering rod and configured to move the steering rod, such that the spindle assembly rotates with respect to the upper and lower suspension arms. The leading-edge portion is configured to exert primarily tensile forces on the steering rod during travel over rough terrain.