A method of assembling a frame for a personal electric vehicle includes assembling a safety cage defining an occupant interior by attaching together a plurality of tubular members including at least two left pillars and two right pillars each having lower end portions positioned along respective sides of the occupant interior. The method further includes positioning a floorpan adjacent a bottom of the occupant interior, the floorpan having a floorpan left side adjacent the lower end portions of the left pillars and a floorpan right side adjacent the lower end portions of the right pillars. Thereafter, the method includes fixing a left inboard surface of each left pillar to the floorpan left side and fixing a right inboard surface of each right pillar to the floorpan right side for securing the safety cage to the floorpan.

Provided are a system and a method for assembling a double-deck vehicle body. The system includes a vehicle body chassis support and an upper floor support. The vehicle body chassis support includes a crossbeam, end supports, and an intermediate support, where the end supports are arranged separately at two ends of the crossbeam, the intermediate support is arranged at the middle of the crossbeam, a height of the end supports is greater than a height of the intermediate support, an upper surface of the end supports and an upper surface of the intermediate support are configured to be closely fitted to a lower surface of a vehicle body chassis; and the upper floor support is detachably arranged on a vehicle body chassis for supporting an upper floor of the vehicle body.

A vehicle body combination structure includes a center floor panel extending from a lower portion of a vehicle body along a longitudinal direction of the vehicle body, and a rear floor panel disposed at a rear of the vehicle body and connected to the center floor panel, wherein one end surface of the center floor panel and one end surface of the rear floor panel are vertically overlapped to form an overlap region, and wherein the rear floor panel and the center floor panel form a wheel base of the vehicle body.

An embodiment dash panel structure for a vehicle includes a battery assembly located under a floor of the vehicle, a front subframe located in front of the battery assembly, a dash panel located behind the front subframe and connected to a front of the floor, and a first reinforcing member mounted on a lower portion of the dash panel facing the front subframe.

A method for producing an assembly is provided such that manufacturing defects and redundant work steps are preventively avoided.

A method of positioning components in a body structure of a motor vehicle includes determining a misalignment between a first aperture defined by a first component and a second aperture defined by a second component. The method also includes selecting, in response to the determined misalignment, a compensation pin having a center axis and an indexing feature. The method additionally includes inserting a nominal pin through the first aperture, wherein the nominal pin is parallel to the center axis and shifted therefrom by an offset distance. The method also includes orienting and fixing the compensation pin to the first component via the indexing feature. The method further includes inserting the compensation pin into the second aperture, thereby setting position of the first component relative to the second component. A vehicle body structure using such a component positioning method and a compound dowel having the compensation pin are also considered.

A flooring member comprising: a structural member having one or more ducts extending along a length of the flooring member, each of the one or more ducts forming a hollow cavity extending along a length of each duct, the one or more ducts being integrally formed with the flooring member.

This disclosure relates to an adjustable hinge assembly for an automobile tailgate. The hinge assembly includes a first mounting plate configured for mounting to an automobile body, a first hinge member attached to the first mounting plate, a second mounting plate configured for mounting to a tailgate, and a second hinge member attached to the second mounting plate. The first and second hinge members are hingedly connected. Adjustment screws are positioned on the hinge assembly to adjust the position of the first hinge member on the first mounting plate in the x and y-directions. An adjustment screw is positioned on the hinge assembly to adjust the position of the second hinge member on the second mounting plate in the z-direction. This is accomplished with minimal effort and tooling.

A vehicle is disclosed that includes a vehicle body and at least one sensor assembly that is supported on the vehicle body. The at least one sensor assembly is configured to detect an external object and includes a housing portion and a sensor that is supported within the housing portion such that the sensor is oriented at a fixed (e.g., downward) angle.

A vehicle includes a body structure having an occupant compartment, and a frame structure having a chassis. The body structure and the frame structure are fastened together using a plurality of fasteners and an adhesive. To illustrate, the plurality of fasteners may include 20, 50, 70, or more fasteners. The adhesive is arranged at one or more positions along the interface between the body structure to the frame structure. The plurality of fasteners extend beyond the wheel wells, and provide hard mounts between the body structure and frame structure. The adhesive helps to prevent stress concentrations by extending the locations of load transfer between the body structure and the frame structure. Body panels are added before or after the body structure is affixed to the frame structure.