A rear cross member for a vehicle includes: an upper plate including an upper body, and upper side parts that are formed to extend from opposite ends of the upper body; a lower plate including a lower body that is coupled with the upper body, and lower side parts that are formed to extend from opposite ends of the lower body and are coupled with the upper side parts; and a front panel connected to the upper and lower plates.

The invention relates to the automation system providing automatic assembly/disassembly of the vehicle subsystems such as wheel, suspension, axle complex, power transfer etc. of the military land vehicles. In particular, the invention relates to the military land vehicles assembly/disassembly automation systems comprising the drive tower (100), which moves on the “X” axis by the tower movement system (133) drive on the rail (500) anchored to the ground, which is connected with the mounting apparatus (111) of the vehicle body (700) and provides that the height on the “Z” axis with the ball screw (120) to be suitable for mounting, the slave tower (150), which moves on the “Y” axis by the tower movement system (133) drive on the rail (500) anchored to the ground, which is connected with the mounting apparatus (111) of the vehicle body (700) and provides that the height in the “Z” axis with the ball screw (120) to be suitable for mounting, the automatically guided vehicle (600), which has heavy tonnage capacity and the ability to move on X, Y and Z axes on which the work piece (800) to be mounted is positioned, controllable on all of the axis (X,Y and Z) except the manual PLC control (program) with the remote control panel (300) and with wireless or vehicle controller (601) on it, and which is rechargeable and has wireless power supply (traction battery) (602), PLC (400) with programmable structure having its own database that controls all moving elements within the automation system and safety systems within the program limits.

A vehicle assembly method includes assembling a chassis platform, mounting a floor pan to the platform, mounting a modular interior to the floor pan, assembling a body top-hat separate from the platform and the floor pan, and mounting the body top-hat to the platform and the floor pan after mounting the modular interior to the floor pan.

A bearing arrangement for a damper bearing of a shock absorber in a wheelhouse of a vehicle. A damper receptacle is formed in a wheelhouse sheet metal part delimiting the wheelhouse. A threaded bolt is guided through a damper bearing screw hole and through a screw hole of the damper receptacle and the bolt tip of the threaded bolt is screwed together with an internal thread of a reinforcement element which is arranged on the side of the damper receptacle. A positioning aid is associated with the damper receptacle, via which positioning aid the damper bearing of the shock absorber can be pre-positioned in an assembly process up to an installation position in which the screw hole of the damper bearing, the screw hole of the damper receptacle, and the reinforcement element internal thread are oriented flush with respect to each other in a screw direction.

A hybrid structural assembly includes a vehicle structural member extending from a first end to a second end, and a composite reinforcement member attached to the vehicle structural member between the first and second ends of the vehicle structural member. The composite reinforcement member being formed by a continuous method and cut to a predetermined length extending from the first end to the second end.

The present disclosure relates to a chassis (300) for a vehicle, the chassis (300) comprising a plurality of sandwich plate elements (100) and a plurality of connection elements (200), wherein the sandwich plate elements (100) each comprise a plate core (150) and a first and second plate skin (110, 120) and wherein each connection element (200) comprises two or more recesses (210, 220), each recess (210, 220) being adapted to receive an edge portion (160) of one of the plurality of sandwich plate elements (100) such that at least a portion of the sandwich plate element (100) interacts with the recess (210, 220), thereby connecting said plurality of sandwich plate elements (100) to form said chassis (300). The disclosure also relates to a vehicle comprising a chassis (300), a method for forming a chassis (300) and a kit of parts for assembling a chassis (300).

A compound dowel for positioning a first component defining a first aperture relative to a second component defining a second aperture in a motor vehicle body structure in response to a determined misalignment between the first and second components includes a compensation pin. The compensation pin is selected in response to the determined misalignment and configured to be inserted into the second aperture. The compensation pin has a center axis and an indexing feature configured to orient and fix the compensation pin to the first component. The compound dowel also includes a nominal pin arranged parallel to the center axis and offset therefrom by a distance. The nominal pin is configured to be inserted through the first aperture, such that position of the first component is set relative to the second component. A method of positioning components in a vehicle body structure using a compound dowel is also considered.

Methods, apparatus, systems and articles of manufacture are disclosed for scalable vehicle platforms. An example vehicle chassis disclosed herein includes a right front chassis portion including a first longitudinal member, and a first crossmember attachment locator disposed on the first longitudinal member. The example vehicle chassis includes a left front chassis portion including a second longitudinal member and a second crossmember attachment locator disposed on the second longitudinal member, wherein the vehicle chassis has a first width when a first crossmember is coupled to the first and second crossmember attachment locators and wherein the vehicle chassis has a second width greater than the first width when a second crossmember is coupled to the first and second crossmember attachment locators, the second crossmember longer than the first crossmember.

A utility vehicle includes a modular frame which allows the vehicle to be customized for particular applications. The modular frame includes at least a main frame section, a front frame section, and a rear frame section. The main frame section is configured to remain consistent throughout any application of the utility vehicle and is configured to receive various iterations of the rear frame section and the front frame section.

An embodiment includes a method of manufacturing a plastic composite material panel. A gel type plastic composite material is loaded onto a fixed die having a first molding surface of a flat shape for molding a material filling portion and a second molding surface for molding an outer plate portion. A first movable die having a third molding surface for molding the material filling portion and a fourth molding surface for molding the outer plate portion is combined with a second movable die having a molding groove for molding the material filling portion to the fixed die. The outer plate portion is formed by the second and fourth molding surfaces and the material filling portion is integrally formed with the outer plate portion by the first and third molding surfaces and the molding groove. The material filling portion is thicker than the outer plate portion.