Processes for producing an electric vehicle include manufacture of a lower body skateboard platform including at least energy storage/conversion (batteries within a ladder frame), propulsion, suspension and wheels, steering, crash protection, and braking, and manufacture of a top hat upper portion including at least the vehicle cabin housing various interior components such as passenger seats, frame covers, and a roof headliner, together with steering and acceleration controls. The upper body portion and the lower body platform are manufactured separately in parallel and then merged, which allows for ease of manufacture and a more compact design.

A vehicle panel including a perforated pattern and a method of manufacturing the same, whereby a pattern can be realized through minimal means and a simple method, thereby reducing the amount of time taken and the expense incurred for the production of a product. Additionally, large-area patterning is possible, so the method can be applied to large parts. Moreover, the vehicle panel is capable of realizing a uniform lighting pattern without variation in luminance. When power is turned off, only a perforated pattern is viewed and, when power is turned on, a logical pattern with various designs is viewed, advantageously improving the aesthetic appearance of metal parts.

A vehicle panel including a perforated pattern and a method of manufacturing the same, whereby a pattern can be realized through minimal means and a simple method, thereby reducing the amount of time taken and the expense incurred for the production of a product. Additionally, large-area patterning is possible, so the method can be applied to large parts. Moreover, the vehicle panel is capable of realizing a uniform lighting pattern without variation in luminance. When power is turned off, only a perforated pattern is viewed and, when power is turned on, a logical pattern with various designs is viewed, advantageously improving the aesthetic appearance of metal parts.

Interior trim for vehicles, specifically of the type comprising a sandwich structure, where the electrical conductors are integrated by printing with conductive inks, specifically by screen printing, allowing to make compatible the manufacturing method for the interior trim and the printing method for the electrical conductors, while also facilitating the electrical connections through the edges of the trim of the electrical conductors and the electric devices assembled in the interior trim and ensuring the correct operation of the electrical conductors throughout the useful lifetime of the interior trim. The invention also relates to a method for manufacturing an interior trim for vehicles with electrical conductors.

Interior trim for vehicles, specifically of the type comprising a sandwich structure, where the electrical conductors are integrated by printing with conductive inks, specifically by screen printing, allowing to make compatible the manufacturing method for the interior trim and the printing method for the electrical conductors, while also facilitating the electrical connections through the edges of the trim of the electrical conductors and the electric devices assembled in the interior trim and ensuring the correct operation of the electrical conductors throughout the useful lifetime of the interior trim. The invention also relates to a method for manufacturing an interior trim for vehicles with electrical conductors.

A compound dowel for positioning a first component defining a first aperture relative to a second component defining a second aperture in a motor vehicle body structure in response to a determined misalignment between the first and second components includes a compensation pin. The compensation pin is selected in response to the determined misalignment and configured to be inserted into the second aperture. The compensation pin has a center axis and an indexing feature configured to orient and fix the compensation pin to the first component. The compound dowel also includes a nominal pin arranged parallel to the center axis and offset therefrom by a distance. The nominal pin is configured to be inserted through the first aperture, such that position of the first component is set relative to the second component. A method of positioning components in a vehicle body structure using a compound dowel is also considered.

A compound dowel for positioning a first component defining a first aperture relative to a second component defining a second aperture in a motor vehicle body structure in response to a determined misalignment between the first and second components includes a compensation pin. The compensation pin is selected in response to the determined misalignment and configured to be inserted into the second aperture. The compensation pin has a center axis and an indexing feature configured to orient and fix the compensation pin to the first component. The compound dowel also includes a nominal pin arranged parallel to the center axis and offset therefrom by a distance. The nominal pin is configured to be inserted through the first aperture, such that position of the first component is set relative to the second component. A method of positioning components in a vehicle body structure using a compound dowel is also considered.

A vehicle headliner assembly system is provided. The system includes an articulated mounting robot having multiple degrees of freedom, an assembly jig fastened to the mounting robot, a vehicle headliner coupled to the assembly jig, a gripper provided in the assembly jig and configured to engage the headliner, a pressurization unit provided and configured to pressurize the headliner to couple the headliner to a vehicle body; and a control unit. The control unit is configured to control the mounting robot to move the assembly jig, to control the gripper to attach or detach the assembly jig to or from the headliner, and to control the pressurization unit to couple the headliner to the vehicle body.

A vehicle headliner assembly system is provided. The system includes an articulated mounting robot having multiple degrees of freedom, an assembly jig fastened to the mounting robot, a vehicle headliner coupled to the assembly jig, a gripper provided in the assembly jig and configured to engage the headliner, a pressurization unit provided and configured to pressurize the headliner to couple the headliner to a vehicle body; and a control unit. The control unit is configured to control the mounting robot to move the assembly jig, to control the gripper to attach or detach the assembly jig to or from the headliner, and to control the pressurization unit to couple the headliner to the vehicle body.

An illuminated stitching assembly for a vehicle interior, including: a diffuser; a light source; an outer layer secured to the diffuser; and stitches located on the outer layer, the stitches being illuminated by the light source, the light source being operably coupled to a controller, the controller being configured to operate the light source, wherein the diffuser is configured to be inserted into a cavity of a substrate layer.