This invention relates in general to an improved foam blank for a surfcraft and in particular, to an improved reinforced in foam blank and a method of manufacturing the same. The foam blank has a top blank face, an opposed bottom blank face, a pair of shaped rails extending between the opposed top and bottom blank faces at blank face edges, an enclosed core space and a midline axis extending between a nose region and a tail region and which divides the foam blank into two substantially equal regions. At least one longitudinally extending slotted aperture is formed in any one or more of the top, the bottom or the rails, such that the slotted aperture extends into the enclosed core space. At least one flexible spine is bonded to be fixed within the at least one longitudinally extending slotted aperture.

A method of manufacturing a boat hull comprising: forming a foam mold of a predetermined shape and size from one or more pieces of foam; cutting at least one C-channel into said foam running in a longitudinal or a lateral direction within the foam; and coating said foam with at least one layer of reinforcing fiber and resin.

A method of manufacturing a boat hull comprising: forming a foam mold of a predetermined shape and size from one or more pieces of foam; cutting at least one C-channel into said foam running in a longitudinal or a lateral direction within the foam; and coating said foam with at least one layer of reinforcing fiber and resin.

A method of manufacturing a boat hull comprising: forming a foam mold of a predetermined shape and size from one or more pieces of foam; cutting at least one C-channel into said foam running in a longitudinal or a lateral direction within the foam; and coating said foam with at least one layer of reinforcing fiber and resin.

A foam product includes a foam core, a soft skin covering the foam core, and a base structure on which the foam core is disposed. The foam core of expanded beads has an outer surface on which some outermost beads of the expanded beads are exposed and bulging outward with different heights to form a bubbly texture. The foam skin has an inner surface attached to the outer surface of the foam core, and has at its inner surface a plurality of concave cavities each matedly surrounding a respective one of the bulging, outermost beads on the outer surface of the foam core.

A foam product includes a foam core, a soft skin covering the foam core, and a base structure on which the foam core is disposed. The foam core of expanded beads has an outer surface on which some outermost beads of the expanded beads are exposed and bulging outward with different heights to form a bubbly texture. The foam skin has an inner surface attached to the outer surface of the foam core, and has at its inner surface a plurality of concave cavities each matedly surrounding a respective one of the bulging, outermost beads on the outer surface of the foam core.

Marine fender for impact protection comprising a core of closed cell foam, wherein said core comprises at least one chamber substantially entirely surrounded by said closed cell foam and enclosing an elastically deformable closed object. The marine fender can comprise an intermediate layer that at least partly encloses the core and/or a coating that at least partly covers the intermediate layer.

A foam panel is provided, that includes a substrate formed of foamed synthetic resin, a fastening portion having a first end embedded in the substrate and a second end exposed, and a polyurea resin layer covering a surface of the substrate. A prefabricated house includes a plurality of foam panels and is formed by coupling the plurality of foam panels.

In a water sports board structure (3), a composite material shell (20) encloses a core (10) including a shaped body (11) made of a foam material obtained by a mixture of polylactic acid, preferably between 60% and 80% by weight, and of a polymer selected between an aliphatic polyester and an aliphatic/aromatic co-polyester. For the foam material, a biodegradable Ecovio EA material is preferably used, in particular Ecovio? EA200 or ECOVIO? 80EA2394EXP. In an exemplary embodiment, the shaped body (11) incorporates at least one, or preferably two cork longitudinal stringers (13) spaced apart from each other by about half the cross width of the core (10). The shell (20) can comprise a fibre layer (21,24), preferably of basalt fibres, impregnating with a resin, which can optionally form a resin layer (23,26) outside the fibre layers (21,24). A further resin-impregnated fabric layer (22) can be present between the core (10) and the fibre layer (21) of the shell (20). The above foam materials allow manufacturing boards that are at least 20% lighter than the conventional boards including polystyrene foam cores, and that have suitable elasticity while having excellent impact strength and/or resistance to abrasion, such a combination leading to high-performance water sports boards. Moreover, polylactic acid as well as the above aliphatic polyesters or aliphatic/aromatic co-polyesters are fully biodegradable, which allows environment-friendly disposal of the water sport boards of the invention, for instance, by composting, without forming any special waste.

A foam product includes a foam core, a soft skin covering the foam core, and a base structure on which the foam core is disposed. The foam core of expanded beads has an outer surface on which some outermost beads of the expanded beads are exposed and bulging outward with different heights to form a bubbly texture. The foam skin has an inner surface attached to the outer surface of the foam core, and has at its inner surface a plurality of concave cavities each matedly surrounding a respective one of the bulging, outermost beads on the outer surface of the foam core.