The invention relates to a method for manufacturing a thin sheet having a thickness of 0.5 to 3.3 mm and an essentially non-recrystallized structure made of aluminum-based alloy.

A propeller-enclosed airlifting air tube apparatus contains a unique multi air-tube structure that functions as a plurality of air outtakes to produce stable lift force with one or more propellers enclosed in the apparatus. By encapsulating the propellers within the outer shells, the airlifting air tube apparatus is able to reduce potential bodily harm and property damage risks during a flight operation in a densely-populated environment or in another environment involving tight spaces. The airlifting air tube apparatus encapsulates one or more pairs of contra-rotating propellers inside a drone casing to enhance operational safety while minimizing the overall footprint of the apparatus. Furthermore, the airlifting air tube apparatus incorporates a novel airflow control dish-based flight control steering unit configured to change directions and altitudes of the apparatus by dynamically adjusting the airflow to each outtake air tube with the airflow control dish.

A joint for a metallic skin structure includes a first end portion of the metallic skin structure and a second end portion of the metallic skin structure, wherein the first end portion and the second end portion of the metallic skin structure are secured together along a line of securement. The joint further includes at least one reinforcing fiber embedded within at least one of the first end portion of the metallic skin structure or the second end portion of the metallic skin structure extends orthogonal relative to the line of securement.

An aircraft empennage includes a vertical tail plane, a rear fuselage section attached to the vertical tail plane and including a skin and internal reinforcing members, a horizontal tail plane comprising two lateral torsion boxes and a framework located between the two lateral torsion boxes comprising a front spar, a rear spar and two ribs extending between the front and the rear spar and each adjacent to a lateral torsion box. The framework encloses a portion of the vertical tail plane along its spanwise direction. The aircraft empennage includes an attachment assembly attaching the framework to the rear fuselage section, the attachment assembly crossing the skin and extends between the internal reinforcing members of the rear fuselage section and the framework.

A method of constructing a panel for an aircraft subassembly is provided. The panel has interior and exterior sides relative to the subassembly and comprises a skin and a support structure. The support structure comprises a plurality of longerons and frames constituting support-structure elements and arranged substantially in a grid, and projecting substantially transversely from the skin toward the interior side. The method comprises providing a flat sheet of structural material, wherein the sheet comprises one or more cutouts, and forming the support structure by folding the sheet, wherein the longerons and frames are formed from overfolded areas of the sheet adjacent the cutouts, and wherein non-overfolded areas of the sheet constitute the skin.

A sandwich component including at least two cover layers and one core layer containing wires including shape-memory metal. A process for producing the sandwich component is also disclosed.

The present disclosure relates to an aircraft. The aircraft has a primary structural element, which extends along a main axis of the aircraft, and at least one monolithic structural component, which is produced by a three-dimensional printing method. The aircraft also has an aircraft system for carrying out an aircraft-specific function. The at least one monolithic structural component is fixed on the primary structural element by a fixing device, system, means, or mechanism. The monolithic structural component is embodied to accommodate the aircraft system. The disclosure also relates to a method for producing an aircraft.

A method for optimizing the tolerancing of a set of flexible parts subjected to forces. At the design phase, an optimum tolerancing for flexible parts is defined according to the assembly process plan and the desired functional requirements. The structural digital models are considered as parts to be assembled and composed of a plurality of assembly points, a plurality of structural points, and mathematical relations or mechanical stiffness, such as a non-null relative displacement of a structural/assembly point in relation to the other structural/assembly points in a single digital model, modify tensor in each structural/assembly point. From a mechanical point of view, these mathematical relations express the existence of an elastic recovery property between the points that make up the digital model. The issue of optimization is simplified by: the definition of influence factors; the simulation of parts deviating from the nominal by a distortion vector.

A method of additively manufacturing a fire and overheat detection system (FODS) clamp onto a rail tube is provided. The method includes building a base of a clamp body on the rail tube, sequentially building portions of a locking feature and holders of the clamp body on the base and sequentially building remaining portions of the holders and flanges forming grooves at each of the holders of the clamp body on the base.

Systems and methods are provided for enforcing contours onto parts of an aircraft. One embodiment is a method for enforcing a contour onto aircraft parts. The method includes removaby attaching segmented ring details to aircraft skin details, attaching stringers to skin details to create skin assemblies, positioning skin assemblies at a support structure defining a contour, and fastening frames to the skin assemblies to create a panel. The method also includes removably installing a spreader section onto the panel to complete assembly of a brace prior to removal of the panel, transporting the panel while the brace enforces the contour, attaching the brace to braces for other panels to form a barrel section of a fuselage for an aircraft while the brace enforces the contour, and removing the brace from the barrel section after the barrel section has been formed.