B64C1/061

Automated composite fabrication systems and methods

A system and a method for manufacturing laminated composite components is described. The system may include a cutting station configured to separate component layers from a ply of composition material according to a predefined pattern, a build station configured to stack the component layers according to a predetermined orientation, and a finishing station configured to compact the stacked component layers and provide the laminated composite component to an installation station.

Variable waterline for horizontal pressure deck

A pressure deck system for a fuselage of an aircraft. The pressure deck system comprises a first sloping outboard pressure panel, a first longitudinal stiffener connected to the first sloping outboard pressure panel, a second sloping outboard pressure panel opposite the first sloping outboard pressure panel, a second longitudinal stiffener connected to the second sloping outboard pressure panel, pressure panels between the first sloping outboard pressure panel and the second sloping outboard pressure panel and forming the an upper barrier of a wheel well, longitudinal beams connected to the pressure panels and supporting a cabin floor of the fuselage, and a sloping pressure deck connecting a number of these components to the rear spar of the center wing box. A waterline of the pressure deck system is de-coupled from a side-of-body waterline in the fuselage.

Aerial vehicle airframe design and manufacturing

An airframe design may include a bonded frame or assembly, and one or more components that may be removably attached to the bonded frame. The bonded frame may include struts, central bulkheads, a tail section, a plurality of wing sections, and motor mounts that are adhered together using adhesive. The one or more attachable components may include a forward fuselage, motors, propellers, motor pod fairings, stabilizer fins, and landing gear that are attached using fasteners. The bonded frame may reduce the number of parts of the airframe design and may also reduce complexity, cost, and weight, while also increasing stiffness and strength. Further, the various attachable components may facilitate fabrication, assembly, and maintenance of an aerial vehicle having the airframe design.

Additive manufactured airframe structure having a plurality of reinforcement elements

Additive manufactured airframe structure having a plurality of additive manufactured airframe segments operable to be linked together in an assembled direction. Each of the plurality of additive manufactured airframe segments are separate from one another in an unassembled configuration. Plurality of reinforcement elements operable to be received in a receiving portion of the plurality of airframe segments and extending through the plurality of airframe segments in a normal direction. Receiving portion is located on the interior of a respective one of the plurality of airframe segments.

Assembly system for an automated internal assembly of an aircraft fuselage
11628954 · 2023-04-18 · ·

An assembly system for an automated internal assembly on a curved assembly surface of an aircraft fuselage includes two assembly rails shaped in accordance with a curvature of the assembly surface such that they follow a longitudinal direction or a peripheral direction of the aircraft fuselage, so that the assembly rails are fastenable in the aircraft fuselage, along the longitudinal direction or along the peripheral direction of the aircraft fuselage, parallel to one another and parallel to the assembly surface of the aircraft fuselage; an assembly slide configured to slide along the assembly rails; and a tool supported by the assembly slide and configured to perform an assembly step; wherein the assembly slide has an assembly axis, along which the tool is movable relative to the assembly slide; and wherein the assembly axis is configured such that it follows the curvature of the assembly surface of the aircraft fuselage.

Small light vertical take-off and landing capable delta wing aircraft
11661183 · 2023-05-30 ·

An aircraft having a frame assembly that supports a compressor having an outer shell that defines front and rear nozzle ports with rotatable nozzles for selectable vertical or horizontal thrust. The inner shell and the outer shell define an intake gap therebetween such as an annulus. A first fan unit within the inner shell and is configured to exhaust air through the front nozzle ports. A second fan unit within the outer shell intakes air through the intake gap and exhausts air through the rear nozzle ports. The fan units are preferably connected to one another via a drive shaft that is surrounded by a streamlining tube. The fan units each include a plurality of fans having stators therebetween. The stators have a plurality of stator arms with a wing structure pivotally attached to the trailing edge for angling air flow from a front to a rear fan.

SELF-RIGHTING AERONAUTICAL VEHICLE AND METHOD OF USE
20230060888 · 2023-03-02 ·

An aeronautical vehicle that rights itself from an inverted state to an upright state has a self-righting frame assembly has a protrusion extending upwardly from a central vertical axis. The protrusion provides an initial instability to begin a self-righting process when the aeronautical vehicle is inverted on a surface. A propulsion system, such as rotor driven by a motor can be mounted in a central void of the self-righting frame assembly and oriented to provide a lifting force. A power supply is mounted in the central void of the self-righting frame assembly and operationally connected to the at least one rotor for rotatably powering the rotor. An electronics assembly is also mounted in the central void of the self-righting frame for receiving remote control commands and is communicatively interconnected to the power supply for remotely controlling the aeronautical vehicle to take off, to fly, and to land on a surface.

Dynamic Sharing of Aircraft's Suspended Loads
20230110406 · 2023-04-13 ·

To reduce strain and mitigate fatigue in an aircraft's airframe, some example dynamic load-sharing systems provide the aircraft with multiple tension devices that share the weight of a load hanging from the aircraft. In some examples, the tension devices are installed in the aircraft's cabin space to protect the surrounding airframe by transmitting a portion of the load's weight directly from the floor to the ceiling of the aircraft. In some examples, the portion of the weight transmitted by the tension devices is proportional to the load's total weight. In some examples, the tension devices are piston/cylinder devices that are interconnected by a manifold to distribute the load equally among the tension devices. Some examples of dynamic load-sharing system include a pressure relief valve and/or an accumulator that limits the maximum load applied to each tension device.

STRUCTURE AND EQUIPMENT SYSTEM FOR INSTALLATION IN AN AIRCRAFT
20230105251 · 2023-04-06 ·

A structure and equipment system installed in an aircraft includes vertical supports, a rail device, a connector, guiding elements, pivot joints, and locking devices. The rail device is arranged on the aircraft to guide the guiding elements along a rail device extension axis. Via the connector, the vertical supports are arranged in parallel and connect to form a grid arrangement with the guiding elements arranged thereon. The pivot joints are attached to upper ends of the vertical supports to pivot them. The locking devices each have a first and a second locking element. The grid arrangement is inserted into the aircraft as far as an installation position via the guiding elements on the rail device with vertical supports pivoted upwards from the vertical, by pivoting down into a vertical orientation, the first locking elements can interlock with correspondingly arranged second locking elements to form a load-bearing support structure.

CRYOGENIC TANK
20230143288 · 2023-05-11 · ·

A cryogenic tank for storing cryogenic fluids is disclosed. The cryogenic tank is typically configured to be mounted on a vehicle for supplying cryogenic fuel to a propulsion system of the vehicle. The cryogenic tank comprises an inner vessel for containing cryogenic fluids and an outer vessel surrounding the inner vessel to define a vacuum insulating volume therebetween. The outer vessel is configured to transmit static and/or dynamic loads, while the inner vessel is partially or completely isolated from such loads.