A moisture control system includes an anode coupled to an insulation blanket that is positioned between an inner wall and an outer wall of an aircraft fuselage, a cathode coupled to an interior surface of the outer wall, and a power control unit coupled to the anode and the cathode to apply voltage across the anode and the cathode. When the voltage is applied across the anode and the cathode, moisture is drawn away from the anode and toward the cathode on the interior surface of the outer wall and guided along a drainage path provided via structural members disposed between the inner wall and the outer wall toward a drainage port.

A stiffened structural component for an aircraft includes a first material sheet with a first surface, and at least one elongate bulge that bulges out in a direction transverse to the first surface in order to stiffen the structural component, wherein each of the at least one bulge comprises two edges that extend along the first surface, wherein a continuous bulging surface extends between the edges, and wherein the bulges are formed integrally into the first material sheet through pressing.

A method and apparatus for forming a composite structure. A plurality of consolidated overbraided thermoplastic preforms are co-consolidated in a circumferential stackup that is circumferentially constrained. Fibers of the plurality of consolidated overbraided thermoplastic preforms are tensioned during co-consolidation.

A pressure bulkhead assembly support tool configured to hold a pressure bulkhead system is presented. The pressure bulkhead assembly support tool comprises a segmented frame having a substantially circular path. A plurality of circumferential force assemblies restrains the pressure bulkhead system such that a circumferential surface of the pressure bulkhead system with a nominal shape is formed. A plurality of alignment probes holds and positions the pressure bulkhead system relative to the segmented frame.

A method for fabricating a composite wing structural component for an aircraft is described. The method comprises extruding a filler material into each mold channel of a plurality of mold channels of a die to form a plurality of filler segments, removing the plurality of filler segments from the plurality of mold channels of the die, and arranging the plurality of filler segments in a space in the composite structural component, the space being defined by a radius of the composite structural component, such that the filler segments are in end-to-end contact. The method further comprises curing the plurality of filler segments in the space to fuse the plurality of filler segments.

Disclosed herein is a body of a mobile vehicle. The body includes skin, a stringer, and a frame. The skin comprises a first tab and a second tab, opposite the first tab. The first tab is fixed directly onto the skin and the second tab is fixed directly onto the skin. The frame comprises a cut-out, a first foot, and a second foot. The second foot is spaced apart from the first foot by the cut-out. The first foot is fixed directly onto the first tab of the stringer, such that the first tab of the stringer is immediately interposed between the first foot of the frame and the skin. The second foot is fixed directly onto the skin, such that no portion of the frame is fixed directly onto the second tab of the stringer.

A fuselage structure splice may include a panel having an edge and a strap connected to the first panel along the panel edge. A strap surface not in contact with the panel tapers toward the panel with distance from the panel edge. A stringer is mounted on the panel and extends away from the edge of the panel and has a flange mounted to the panel. A fitting has a stringer base portion and a strap base portion. The stringer base portion is connected to the stringer flange and extends along a first line extending in a plane normal to the panel edge. The strap base portion of the fitting is mounted on the strap surface and extends along a second line in the plane. The second line is transverse to the first line and the strap base portion of the fitting has a constant thickness along the second line.

According to one implementation, a composite material structure includes a corrugated stringer and a panel. The corrugated stringer has a corrugated structure including portions each having hat-shaped cross section. The corrugated stringer is made of a composite material. The panel is integrated with the corrugated stringer. The panel is made of a composite material. Further, according to one implementation, a manufacturing method of a composite material structure includes: setting a textile on a laminated body of prepregs; and producing the composite material structure by covering the laminated body with a bagging film, forming a vacuum state in a space covered with the bagging film, impregnating the textile with the resin, and thermal curing of the laminated body of the prepregs. The laminated body is a panel before curing. The textile has a structure corresponding to a corrugated stringer.

A fuselage assembly for an aircraft including a stringer extending longitudinally along the fuselage. The stringer defines a fluid channel. The fluid channel is configured to form at least part of a distribution duct of a cabin air distribution system.

An improved composite stiffener and methods and tooling used to form the same. The stiffener includes one or more base flanges, a composite rod extending in an axial direction, a bulb cap surrounding the composite rod, and an upright web extending from the one or more base flanges to the base cap. The upright web includes a non-linear profile in the axial direction providing the improved lateral stiffness. The method includes providing tooling including a first compression tool extending in the axial direction and including a first web portion having a non-linear profile, and a second compression tool extending in the axial direction and including a second web portion having a non-linear profile. Plies are placed within the tooling and compressed such that at least a portion of plurality of plies are compressed in the web forming portion thereby forming a web of the bulb stiffener having a non-linear profile.