An aircraft-fuselage structure with an external skin and reinforcement structure, supporting the external skin and includes transverse reinforcement elements and longitudinal reinforcement elements. A door opening is in the external skin, between two transverse reinforcement elements and between two longitudinal reinforcement elements, and a door arrangement is installed therein, the door arrangement having a door frame fastened in the door opening and a door panel fastened on the door frame. The door frame and/or the door panel have/has an outer surface directed towards the surroundings and having a curvature differing from curvature of the external skin adjacent to the door opening, and an adapter arrangement is on the outer surface of the door frame and/or of the door panel and, on a side directed towards the surroundings, has at least one surface element which steadily continues the curvature of the external skin adjacent to the door opening.

A fuselage for an aircraft includes a pressure deck assembly extending along a roll axis of the fuselage. The pressure deck assembly includes longitudinal beams and a pressure deck. The longitudinal beams extend lengths along the roll axis of the fuselage. The pressure deck extends between the longitudinal beams along the lengths of the longitudinal beams. The pressure deck is compliant along a pitch axis of the fuselage. The fuselage includes a bulkhead extending along a yaw axis of the fuselage. The bulkhead is joined to the pressure deck assembly at a corner joint. The fuselage includes a compression chord extending a length along the pitch axis of the fuselage. The compression chord is joined between the pressure deck assembly and the bulkhead at the corner joint such that the compression chord extends on an outside of the corner joint.

A line assembly for installation in an aircraft fuselage includes a first line section having a first diameter, a second line section having a second diameter, a set of first line brackets, and a set of second line brackets. The first line brackets include a first receiving space configured to hold the first line section and a first support portion for attaching the first line brackets to a fuselage structural part. The second line brackets include a second receiving space configured to hold the second line section and a second support portion for attaching the second line brackets to the first line section. The second line section includes a higher flexibility than the first line section. The second line section is attached to the first line section through a plurality of second line brackets arranged at a distance to and independent from the first line brackets.

A composite component (16) for a vehicle (10) includes a laminate (18) made from a composite material, a first pad-up area (22) applied to the laminate (18), where the first pad-up area (22) includes a plurality of first tows laid next to one another in a side-by-side arrangement and where the first pad-up area (22) defines a first fiber orientation, and a second pad-up area (24), where the second pad-up area (24) includes a plurality of second tows laid next to one another in a side-by-side arrangement and where the second pad-up area (24) defines a second fiber orientation that differs by a predetermined angle from the first fiber orientation. The first pad-up area (22) and the second pad-up area (22) intersect at an intersecting area and together form a first pad-up ply on the laminate (18).

The object is to provide an aircraft component positioning device, an aircraft assembly system, and an aircraft assembly method with which it is possible to precisely dispose components on a planar member of an aircraft without using a positioning jig. A positioning device (2) includes a detection unit (5) that detects positions of a plurality of first components installed on a planar member of an aircraft, a virtual position creation unit (6) that creates a virtual position between the plurality of first components on the basis of the positions of the plurality of first components that are detected, and a position determination unit (7) that, on the basis of the virtual position that is created, determines an installation position of a second component, different from the plurality of first components, that is installed on the planar member.

Systems and methods are provided for enforcing contours onto parts of an aircraft. One embodiment is a method for enforcing a contour onto aircraft parts. The method includes removably attaching segmented ring details to aircraft skin details, attaching stringers to skin details to create skin assemblies, positioning skin assemblies at a support structure defining a contour, and fastening frames to the skin assemblies to create a panel. The method also includes removably installing a spreader section onto the panel to complete assembly of a brace prior to removal of the panel, transporting the panel while the brace enforces the contour, attaching the brace to braces for other panels to form a barrel section of a fuselage for an aircraft while the brace enforces the contour, and removing the brace from the barrel section after the barrel section has been formed.

Systems are provided for fabricating a preform for a fuselage section of an aircraft. The system includes advancing a series of arcuate mandrel sections in a process direction through an assembly line, laying up fiber reinforced material onto the arcuate mandrel sections via layup stations, uniting the series of arcuate mandrel sections into a combined mandrel; and splicing the fiber reinforced material laid-up onto the arcuate mandrel sections.

A replaceable web structure for an aircraft frame is described and includes a plurality of structural members fabricated from a first type of material, the replaceable web structure comprising a plurality of web members fabricated from thin sheets of a second type of material, wherein each of the web members is fastened to a web frame of one of the structural members to replace a web portion of the one of the structural members; wherein the second type of material is stronger than the first type of material such that one of the sheets of the second type of material is lighter weight than a sheet of equal strength of the first type of material.

Described herein are methods and systems for forming composite stringer assemblies or, more specifically, for shaping composite charges while forming these stringer assemblies. A system comprises a bladder, having a bladder core, and a bladder skin. The bladder core is formed from foam. The bladder skin is formed from an elastic material and encloses the bladder core. When a composite stringer assembly is formed, the bladder is positioned over a charge base. The charge base later becomes a stringer base, such as a fuselage section or a wing skin. A charge hat is then positioned over the bladder and is conformed to the bladder. A combination of the bladder skin and the bladder core provides support during this forming operation and later while the stringer assembly is cured. In some examples, the bladder core is collapsible for the removal of the bladder from the cavity of the stringer assembly.

A device for adjusting the position of structural elements of a structure of an aircraft, comprising a measurement tool for determining a value for the actual position of each structural element, a processing and calculation system for comparing each value of the actual position determined by the analysis system with a corresponding theoretical value, and for determining therefrom an adjustment value, an adjustment tool configured to be attached in use to a structural element, comprising at least one measurement sensor configured to measure a distance between the measurement sensor and the structural element, a calculator for comparing the value measured by the measurement sensor with the corresponding adjustment value, and for deriving therefrom corrective actions to finalize adjustment of the structural element, and a communication system for exchanging information between the adjustment tool and the processing and calculation system.