A barrel assembly for a composite structure includes a barrel of composite material, a first end ring, and a mid support. The barrel of composite material has a first end, an interior surface and an outer surface, and the first end ring is removably attached to the first end. The first end ring has a perimeter that is substantially congruent with the first end, and is configured to maintain a shape of the barrel. The mid support is removably disposed within the barrel, and has a plurality of spokes extending outwardly from a central hub to contact the interior surface, to maintain a shape of the barrel.

A door frame for an aircraft includes first and second beams, each having a first end and a second end. The second beam is substantially parallel to the first beam. A third beam extends from the first end of the first beam to the first end of the second beam. The third beam is substantially perpendicular to the first beam and the second beam. A first flange extends from the second end of the first beam in a direction that is away from the second beam. The first flange is substantially perpendicular to the first beam.

A system with attachment clips designed to fix an attachment element of an aircraft fuselage frame onto a fuselage skin and/or to stiffeners fitted onto this fuselage skin is provided. The system includes tooling elements arranged alternately with the clips such that they connect to each other, in order to reduce the fabrication time and cost of an aircraft fuselage.

Systems and methods are provided for placing preforms onto a mandrel. One illustrative method includes moving a mandrel in a process direction relative to a station(s) that comprises multiple pick-and-place machine(s), identifying a tray that stores a preform comprising an unhardened fiber-reinforced material, placing the strong back at the preform via at least one of the pick-and-place machine(s), applying a vacuum to hold the preform in contact with the strong back, transporting the preform to a mandrel via the pick-and-place machine(s), and placing the preform onto the mandrel.

A method and apparatus for compacting composite stringers. In one illustrative embodiment, an apparatus comprises a compacting structure, a compactor vacuum system, and a carrier vacuum system. The compacting structure has a shape configured to contact layers of uncured composite material for a composite stringer. The compactor vacuum system is associated with the compacting structure. The compactor vacuum system is configured to cause the compacting structure to apply a pressure to the layers of uncured composite material when a compactor vacuum is applied to the compactor vacuum system. The carrier vacuum system is associated with the compacting structure. The carrier vacuum system is configured to hold the layers of uncured composite material against the compacting structure when a carrier vacuum is applied to the carrier vacuum system.

A carrier and operational frame system and methods of assembling a structure are presented. The carrier and operational frame system comprises a plurality of panel carriers, each panel carrier comprising a frame configured to act as a strongback to a panel and indexing features configured to interface with at least one other panel carrier of the plurality of panel carriers.

An aircraft includes a fuselage, a wing disposed above the fuselage, a pylon connecting the wing to the fuselage, and a plurality of internal combustion engines housed in the fuselage. The pylon vertically traverses the fuselage and is fixed to an upper portion and a lower portion of the fuselage. Among the plurality of internal combustion engines, a first internal combustion engine and a second internal combustion engine are disposed bilaterally symmetrically about the pylon and are fixed to the pylon.

An aircraft fuselage includes a stretched-quadrant fuselage segment having from to four stretched-quadrant fuselage projections spaced at intervals around the fuselage. The stretched-quadrant fuselage segment enables an aircraft to be configured for three-across seating rows and for carrying an LD-3 unit load device inside the fuselage with the seats removed.

A vehicle frame may comprise a plurality of interlocking tab and slot frame members forming a three-dimensional structure. A custom vehicle frame construction may be specified, designed and built based on a purchaser's selection. The three-dimensional structure may comprise a tab and slot panel to which additional tab and slot frame members are attached. The tab and slot frame members may have an attachment device disposed thereon for attachment of a vehicle component selected by the purchaser of the vehicle frame.

An aircraft system component carrier module includes a carrier element which is arc-shaped at least in sections and is configured, when the module is mounted in an aircraft, to extend at least in some sections substantially in the direction of the ribs of an aircraft structure over at least a section of a crown area of an aircraft cabin. The module includes a transverse carrier element which is configured, when the module is mounted in an aircraft, to extend in the crown area of an aircraft cabin substantially perpendicularly to a longitudinal axis of the cabin. The module further includes a structure holder for fastening the module to the aircraft structure, an aircraft system component holder for fastening at least one of the aircraft system components to the module and an attaching device, connected to the transverse carrier element, for attaching an aircraft luggage compartment to the module.