An end rib assembly for a high-lift device of an aircraft to reduce the noise caused by the transition between the wing and a high-lift device as well as the noise caused by the lateral side edge of the end rib assembly. An end rib assembly includes a noise-reducing portion configured to reduce noise caused by an airflow around the end rib assembly, and a guiding portion configured for guiding the end rib assembly along a pre-determined path when the high-lift device is moved between a retracted position and an extended position, wherein the guiding portion is formed such that an airflow impinging on the guiding portion is partly guided towards the noise-reducing portion.

Systems and methods are provided for consolidating thermoplastic parts. One embodiment is a method of automatically forming a thermoplastic composite structure. The method includes heating a thermoplastic preform to a forming temperature, forming the thermoplastic preform into a thermoplastic part having a desired shape, aligning multiple thermoplastic parts together, and consolidating the multiple thermoplastic parts together while controlling crystallization to form a complex thermoplastic part.

A composite core assembly includes a composite core structure having internal material interfaces and an attachment rail coupled to the composite core structure. The attachment rail includes a first planar surface and a second planar surface adjoined with the first planar surface. The first planar surface is arranged parallel to an internal material interface plane of the composite core structure, and the first planar portion is at least partially integrated into the composite core structure in an internal material interface plane. At least a portion of the first planar surface extends beyond a perimeter surface of the composite core structure, and the second planar surface is configured to attach to the surrounding support member. The core material does not have net edge facets or flat edges positioned next to surrounding structure, and/or may not have a structure arranged parallel to the adjacent support structure to attach to the support structure.

A vehicle is provided including a structure including a skin defining an outside surface exposed to ambient cooling flow and an inside surface. The structure includes a first structural member extending from the inside surface of the skin and a second structural member extending from the inside surface of the skin; and a thermal management system including a heat exchanger assembly positioned adjacent to, and in thermal communication with, the inside surface of the skin, the heat exchanger assembly positioned at least partially between the first and second structural members of the structure.

Systems and methods are provided for installing ribs and/or spars to a wing panel while a contour is enforced. Methods include suspending a wing panel beneath a shuttle that enforces the contour, advancing the wing panel through work stations via the shuttle, and installing a rib or a spar (or another wing panel) at a work station, while the contour is enforced. Other methods include locating a wing panel beneath a shuttle, coupling adjustable-length pogos to the wing panel at locations distinct from those corresponding with an installation location, e.g. for a rib or a spar, and controlling the length of the pogos to enforce a contour to the wing panel. Some systems include a track, work stations disposed along the track, and a shuttle to advance along the track and convey a wing panel to each of the work stations while enforcing a contour onto the wing panel.

Systems and methods are provided for assembling a wing. Methods include suspending an upper wing panel of an aircraft beneath a shuttle, translating a rib to a position it, and placing the rib into contact with, then affixing the rib to, the upper wing panel, while suspended. Some methods include installing ribs and spars to the upper wing panel, and joining a lower wing panel to the ribs and spars, while the upper wing panel is suspended. Some methods involve joining ribs to spars (e.g., all, or some) to produce a support structure that is then affixed to the upper wing panel. Systems include a shuttle that suspends an upper wing panel, and a cart that includes supports to hold a rib, a chassis to translate the rib to a position beneath the upper wing panel, and a lifting apparatus to lift the rib into contact with the upper wing panel.

Systems and methods are provided for assembly line processing of aircraft wing panels. The method includes inputting wing panels into an assembly line, the assembly line having a number of work stations, the wing panels oriented such that leading edges are all on a first side of the work stations, and trailing edges are all on a second side of the work stations, and advancing the wing panels in a process direction through the number of work stations, at least a first portion of the work stations dedicated to wing panel leading edge processing, and a second portion of the work stations dedicated to wing panel trailing edge processing.

This invention discloses a new foil design for generating and changing lift in a fluid dynamic environment. The vessel/aircraft can change foil's lift coefficient by using independently rotatable and locking tubes with at least one flat area attached to axles which enables modification of the surface conformation of the foil. The foil is provided with means to control a pitch, a roll and a yaw motion and to control the position and stability of the aircraft. In one embodiment the foil is capable of maintaining lift upon inversion, or flipping of a vessel. In another embodiment the invention provides a novel device and methodology for modifying foil surface configurations for in-motion fluid dynamic efficiency.

An assembly that comprises a first part and a second part. The second part comprises a non-faying surface facing the base surface, a plurality of faying surfaces manifested at bosses that are shimmed if and as required, and a plurality of second through-holes. A width of each one of the plurality of bosses is equal to or greater than 2(r+T tan θ), where r is a maximum radial dimension of an outermost peripheral portion of a fastener in contact with the first part or the second part, T is the distance from the point of contact, between a fastener and the first part or the second part, and a faying surface of a corresponding boss, and θ is an angle between a central axis of the corresponding second through-hole and an outermost load vector initiating at the point of contact between the fastener and the first part or the second part.

An aircraft assembly is disclosed having a wing tip device connected to a wing tip of a wing by a first connector, a second connector, and a third connector. The wing tip device includes a front device spar and a rear device spar. The first connector is associated with the rear device spar. The second connector is spaced apart in a chordwise direction forward of the first connector, and the third connector is spaced apart in a chordwise direction rearward of the first connector. The third connector includes a spigot mounting formation.