A method of forming a monolithic aircraft structure having multiple aerodynamic surfaces includes forming a body component to have a body skin defining a body skin outer surface, and a body side wall integrally formed with the body skin and defining a body mating surface, the body skin outer surface providing a first aerodynamic surface. A cover component is formed to have a cover mating surface and a cover outer surface opposite the cover mating surface, the cover outer surface defining a second aerodynamic surface. The body component is positioned relative to the cover component so that the body mating surface engages the cover mating surface. At least portions of the cover mating surface are friction stir welded to the body mating surface to form friction stir welded joints between the body component and the cover component.

Disclosed herein are aspects of a hybrid unmanned aerial vehicle (UAV). In one embodiment, the hybrid UAV includes a fuselage configured to hold cargo, and at least one wing. The wing has a body that includes upper and lower surfaces and is configured to generate lift to enable the UAV to glide through the air. At least one rotor assembly is held within the body of the wing between the upper and lower surfaces of the wing. The upper and lower surfaces of the wing include upper and lower doors, respectively, extending above and below, respectively, the rotor assembly. The upper and lower doors are configured to be opened during gliding of the UAV to an open position that exposes the rotor assembly such that the rotor assembly is configured to draw air through the body of the wing and thereby generate lift.

An airfoil assembly comprising an airplane wing, a spoiler, and a flap for unmanned and high endurance aircraft. The spoiler is located on an upper surface of the airplane wing while the flap is located on a lower surface of the airplane wing. The spoiler and the flap can occupy at least one-third, and up to three-quarters, the chord span of the airplane wing. The spoiler and the flap are both capable of moving upwards and downwards with respect to the airplane wing through their respective frames.

A control surface element for an aircraft, more particularly a spoiler, comprising an upper outer skin element that has an outer air flow face; comprising a lower outer skin element; comprising at least one reinforcement rib; and comprising a core element made of a foam material; wherein the reinforcement rib is positioned between two core segments of the core element.

A control system may be used to control actuators that actuate movement of flight control surfaces of an aircraft. Each actuator is couplable to a flight control surface and includes a motion control assembly having a hydraulic motor and a drive path from the hydraulic motor to the flight control surface. Each hydraulic motor includes an extend port and a retract port. The system includes a hydraulic control module fluidly connected to the extend port and the retract port of each hydraulic motor and a controller operable to output hydraulic power from the hydraulic control module to the motion control assembly to actuate movement of the flight control surfaces. The controller is configured to identify an actuator that positionally leads the other actuators and reduce hydraulic power to the motion control assembly assigned to such actuator.

An aircraft having two separate landing flaps on each wing which are actuated together in a landing mode or function, and wherein the outer flap of each wing is also separately actuated in an aileron mode or function separate from the inner flap.

A crocodile-type flight control surface comprising an upper foil flap, a lower foil flap, an actuating mechanism which guarantees the rotational displacement of each foil flap about a joint axis, either in the same direction or in different directions, and a locking mechanism alternatively adopting a locking position in which the upper foil flap and the lower foil flap are fixed with respect to each other and an unlocking position in which the upper foil flap and the lower foil flap are free with respect to the other. A crocodile-type flight control surface of this kind is therefore stiffened by the locking mechanism that joins the two foil flaps.

The invention relates to a control surface element for an airplane, in particular a spoiler, comprising a composite fiber element that has a surface around which air flows, a mounting device for movably mounting the composite fiber element on a structural component, and a reinforcing structure for reinforcing the composite fiber element. The reinforcing structure comprises at least one reinforcing element which is integrally formed with the composite fiber element. The reinforcing structure comprises a primary reinforcing element which is designed to receive main loads and which is connected to at least one secondary reinforcing element that is designed to receive secondary loads. The composite fiber element comprises a recess for integrally forming the primary reinforcing element.

An aircraft wing with a moveable leading edge device mounted towards the leading edge of the wing. The leading edge device is moveable between a first configuration, a second configuration and a third configuration. In the first configuration, the leading edge device is retracted fully within the wing profile. In the second configuration, a portion of a surface of the leading edge device is extended away from the wing profile and into the oncoming airflow on the lower surface of the wing as the wing moves through the airflow to increase lift produced by the wing. In the third configuration, a portion of the surface of the leading edge device is extended away from the wing profile into the oncoming airflow over the upper surface of the wing to impair lift produced by the wing.

An aircraft wing with a moveable leading edge device mounted towards the leading edge of the wing is disclosed. The leading edge device is moveable between a first configuration and a second configuration. In the first configuration, the leading edge device is substantially flush with the low pressure surface. In the second configuration, the surface of the leading edge device is retracted into the wing profile. The second configuration creates a void in the lower surface of the wing which modifies the airflow over the surfaces. The oncoming airflow can enter the void. In the second configuration, the leading edge device reduces the lift on the wing, acting to reduce the lift induced strain on the wing during high speed flight or to help manoeuvre the wing. The leading edge device may also be configured to move into a third configuration.