A spinner for a gas turbine engine may include a substantially-flat inner surface having frustoconical geometry. A flange having semi-torroidal geometry may extend from the spinner with an inner curved surface of the flange being tangential to the inner surface. A mating portion may extend substantially tangentially from the inner curved surface of the flange and configured for fastening to a fan hub.

A spinner for a gas turbine engine may include a substantially-flat inner surface having frustoconical geometry. A flange having semi-torroidal geometry may extend from the spinner with an inner curved surface of the flange being tangential to the inner surface. A mating portion may extend substantially tangentially from the inner curved surface of the flange and configured for fastening to a fan hub.

A thermal management system and method of circulating air in a gas turbine engine are disclosed. The thermal management system includes a nose cone having an aperture communicating air to an interior space of the nose cone and a fan blade coupled to the nose cone and having a blade passage, wherein the nose cone rotates with the fan blade to circulate air from the aperture to the blade passage.

A thermal management system and method of circulating air in a gas turbine engine are disclosed. The thermal management system includes a nose cone having an aperture communicating air to an interior space of the nose cone and a fan blade coupled to the nose cone and having a blade passage, wherein the nose cone rotates with the fan blade to circulate air from the aperture to the blade passage.

A brush wear indicating arrangement is provided. The brush wear indicating arrangement includes an insert, a first electrically conductive brush, and a wear indicator. The insert is disposed within a brush block housing and defines a first aperture. The first electrically conductive brush is movably engaged within the first aperture. The electrically conductive brush is configured to move outward from the first aperture as a wear surface of the first electrically conductive brush wears. The wear indicator is coupled to the first electrically conductive brush. The wear indicator is configured to extend beyond a first insert face of the insert as wear condition of the wear surface of the first electrically conductive brush exceeds a wear threshold.

A brush wear indicating arrangement is provided. The brush wear indicating arrangement includes an insert, a first electrically conductive brush, and a wear indicator. The insert is disposed within a brush block housing and defines a first aperture. The first electrically conductive brush is movably engaged within the first aperture. The electrically conductive brush is configured to move outward from the first aperture as a wear surface of the first electrically conductive brush wears. The wear indicator is coupled to the first electrically conductive brush. The wear indicator is configured to extend beyond a first insert face of the insert as wear condition of the wear surface of the first electrically conductive brush exceeds a wear threshold.

A modeling method for a fan assembly includes constructing non-axially symmetric end wall curved surfaces in a cascade channel. Constructing the non-axially symmetric end wall curved surfaces in the cascade channel includes: determining, using a flow path design method for a dual flow path of a blade end area, an initial axially symmetric curve radius and a recessed curve lowest point radius of non-axially symmetric curved surfaces; and constructing the non-axially symmetric end wall curved surfaces in the cascade channel according to the initial axially symmetric curve radius and the recessed curve lowest point radius. The modeling method constructs the non-axially symmetric end wall curved surfaces in the cascade channel using the flow path design method for a dual flow path of a blade end area, to implement the control of flow directions by the non-axially symmetric curved surfaces, thereby reducing end wall loss.

A system and method for nose cone edge delamination repair is provided. A nose cone may comprise an outer skirt having an aft edge, a flange, and a pin landing. The system and method may comprise trimming the aft edge of the nose cone to form a repaired edge. A first layer of fiberglass may be placed over repaired edge. A second layer of fiber glass may be placed over the first layer and the repaired edge. The first layer and second layer may be trimmed to create a spot face to allow for lower tolerances when installing the nose cone into a gas turbine engine.

A system and method for nose cone edge delamination repair is provided. A nose cone may comprise an outer skirt having an aft edge, a flange, and a pin landing. The system and method may comprise trimming the aft edge of the nose cone to form a repaired edge. A first layer of fiberglass may be placed over repaired edge. A second layer of fiber glass may be placed over the first layer and the repaired edge. The first layer and second layer may be trimmed to create a spot face to allow for lower tolerances when installing the nose cone into a gas turbine engine.

A tiltrotor controls shield having a blade or wire substructure under a fragile spinner fairing improves bird strike durability. The present disclosure discloses a spinner wind fairing with a shield structure disposed thereunder for providing protection to the proprotor assembly components. The shield structure can segment a projectile, such as a bird, that penetrates the spinner fairing into a series of smaller and lower energy elements spread across a wider area, such that the rotor components can withstand the impact of the smaller elements without damage.