A void fill system may be used to scan a carton before, during, or after pre-fill material is dispensed into the carton, one or more products are packaged into the carton, and/or when void fill material is dispensed to the carton having the one or more products. The void fill system may include one or more sensors, which may be used identify the carton and/or identify the carton volume. The one or more sensors may also be used to identify the current carton volume (e.g., of the products, fill material, etc.). The information captured by the void fill system may be used to determine a proposed packaging recipe (e.g., suggest a carton, void fill, product configuration, etc.) based on supplier or customer preferences, product information, shipping information, or the like, to provide a notification with recommendations regarding the packaging process, and/or to automatically dispense void fill material.

A poly bubble bag filling machine, seal head, bag magazine, and a carton are described. The filling machine includes the bag magazine which is configured to hold and advance a plurality of pre-formed poly bubble bags as they are retrieved for filling. The carton provides simple handling and replacement of bags in the magazine and enables operation of the magazine while the carton is in place. A bag-transfer carriage transfers bags from the magazine to the seal head. The seal head includes suction bars configured to enable application and retention of a sufficient suction force to sides of the bag to open and retain the bag during filling. Sealing bars are positioned near the suction bars and are operable to seal the bag closed via application of heat.

A poly bubble bag filling machine, seal head, bag magazine, and a carton are described. The filling machine includes the bag magazine which is configured to hold and advance a plurality of pre-formed poly bubble bags as they are retrieved for filling. The carton provides simple handling and replacement of bags in the magazine and enables operation of the magazine while the carton is in place. A bag-transfer carriage transfers bags from the magazine to the seal head. The seal head includes suction bars configured to enable application and retention of a sufficient suction force to sides of the bag to open and retain the bag during filling. Sealing bars are positioned near the suction bars and are operable to seal the bag closed via application of heat.

A system and method for closing and sealing a cone is provided. One embodiment extends a first closing head in a first downward slant onto an open top of the cone filled with the smokable material to form a first fold on the top of the cone; extends a sealing head downward onto the first fold; extends a second closing head in a second downward slant onto the open top of the cone to form a second fold on the top of the cone; extends the sealing head downward onto the first fold and the second fold; extends a third closing head in a third downward slant onto the open top of the cone to form a third fold on the top of the cone; and extends the sealing head downward onto the first fold, the second fold, and the third fold.

A system and method for closing and sealing a cone is provided. One embodiment extends a first closing head in a first downward slant onto an open top of the cone filled with the smokable material to form a first fold on the top of the cone; extends a sealing head downward onto the first fold; extends a second closing head in a second downward slant onto the open top of the cone to form a second fold on the top of the cone; extends the sealing head downward onto the first fold and the second fold; extends a third closing head in a third downward slant onto the open top of the cone to form a third fold on the top of the cone; and extends the sealing head downward onto the first fold, the second fold, and the third fold.

A doser assembly includes a hopper assembly configured to receive filler material, a vibration transmission assembly coupled to the hopper assembly, and a paddle in a hopper opening that extends through the hopper assembly. The vibration transmission assembly includes a shaft that is configured to rotate around a central rotation axis, an eccentric that is fixed to the shaft and has a center that is radially offset from the central rotation axis, a connecting rod that is pivotably connected to the center of the eccentric, and a bracket that is pivotably connected to the connecting rod. A first end of the paddle is pivotably coupled to the hopper assembly at a paddle pivot joint. The paddle is fixed to the bracket of the vibration transmission assembly separately from the hopper assembly. The vibration transmission assembly is configured to cause the paddle to reciprocatingly pivot around the paddle pivot joint.

A method for sanitizing pre-measured units of a pre-sanitized flowable food product in a sanitizing device installed into an existing food production system without substantially increasing the head height requirement of the feed production system. A plurality of containers are moved about a path with increased retention time through a plurality of stations: a receiving station, one or more sanitizing stations, and a dispensing station, and a container cleaning station. A pre-measured unit measured for packaging is received at the receiving station into a container. The pre-measured unit is exposed to one or more sanitizing agents at one or more sanitizing stations. The pre-measured unit is immediately packaged after sanitization. The pre-measured unit is dispensed into a packaging device at the dispensing station. The containers are then cleaned at the container cleaning station to prepare each container to receive a subsequent pre-measured unit of the pre-sanitized flowable feed product.

A method for sanitizing pre-measured units of a pre-sanitized flowable food product in a sanitizing device installed into an existing food production system without substantially increasing the head height requirement of the feed production system. A plurality of containers are moved about a path with increased retention time through a plurality of stations: a receiving station, one or more sanitizing stations, and a dispensing station, and a container cleaning station. A pre-measured unit measured for packaging is received at the receiving station into a container. The pre-measured unit is exposed to one or more sanitizing agents at one or more sanitizing stations. The pre-measured unit is immediately packaged after sanitization. The pre-measured unit is dispensed into a packaging device at the dispensing station. The containers are then cleaned at the container cleaning station to prepare each container to receive a subsequent pre-measured unit of the pre-sanitized flowable feed product.

There are provided hoppers for separating slack from a mixture of product and slack, and systems and method using such hoppers. Each hopper comprises: an internal gate configured to prevent the passage of product therethrough, but to allow the passage of slack therethrough; and, an external gate configured to prevent the passage of product and the passage of slack therethrough; the internal gate and the external gate being moveable between respective open and closed positions; the hopper configured such that: when the internal gate and external gate are in their respective closed positions and the mixture is introduced into the hopper, product is retained by the internal gate whilst slack passes through the internal gate and is retained by the external gate; and, when the external gate and internal gate are each in their respective open positions, product may exit the hopper along a first path.

There are provided hoppers for separating slack from a mixture of product and slack, and systems and method using such hoppers. Each hopper comprises: an internal gate configured to prevent the passage of product therethrough, but to allow the passage of slack therethrough; and, an external gate configured to prevent the passage of product and the passage of slack therethrough; the internal gate and the external gate being moveable between respective open and closed positions; the hopper configured such that: when the internal gate and external gate are in their respective closed positions and the mixture is introduced into the hopper, product is retained by the internal gate whilst slack passes through the internal gate and is retained by the external gate; and, when the external gate and internal gate are each in their respective open positions, product may exit the hopper along a first path.