A first film can be conveyed through a horizontal form-fill-seal machine that contains tooling stations in which bottom sealer bars are positioned in different tooling stations relative to side sealer bars. The first film can be processed by the machine to form a first pouch. After the first pouch is formed, a vertical height of one or more of the side sealer bars and/or one or more of the bottom sealer bars can be selectively adjusted. The same bottom and side sealer bars remain in the machine during the selective adjusting of the vertical height. After the selective adjusting of the vertical height of the component, a second film can be conveyed through the horizontal form-fill-seal machine. The second film can be processed by the machine to form a second pouch having at least one dimension that is different than the first pouch.

An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.

An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.

A packaging system includes a bag feeding device for forming a packaging bag series having a continuous bag portion partitioned by a side seal portion from a long film and a bag mouth opening/closing device having a conveying path formed between a conveying device for pulling and conveying the packaging bag series with first grips and a guide rail parallel to the conveying path. The movers traveling on the guide rail has second grips for gripping the side seal portion. By controlling and adjusting the distance between one mover and the mover immediately after that, an upper end opening of the bag portion is opened or closed according to various processes of the packaging process.

A pouched product adapted for release of a water-soluble component therefrom is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity containing a composition that includes a water-soluble component capable of being released through the water-permeable pouch and has a surface area, wherein the outer water-permeable pouch can include a nonwoven web including fibers, wherein at least a portion of the fibers are selected from the group consisting of polyester fibers in an amount of 20% or greater based on the total weight of the fibers, tobacco-derived viscose, sisal fibers, corn silk fibers, long wood fibers, MCC fibers, and combinations thereof.

A pouched product adapted for release of a water-soluble component therefrom is provided herein. The pouched product can include an outer water-permeable pouch defining a cavity containing a composition that includes a water-soluble component capable of being released through the water-permeable pouch and has a surface area, wherein the outer water-permeable pouch can include a nonwoven web including fibers, wherein at least a portion of the fibers are selected from the group consisting of polyester fibers in an amount of 20% or greater based on the total weight of the fibers, tobacco-derived viscose, sisal fibers, corn silk fibers, long wood fibers, MCC fibers, and combinations thereof.

A horizontal pillow packing apparatus includes a center sealer configured to wrap a packing target object by bringing both end portions of a back surface of a belt-shaped film in a width direction into contact with each other and seal a center seal portion at which the both end portions of the back surface in the width direction are in contact with each other, and an end sealer configured to seal and cut both side portions of the belt-shaped film wrapping the packing target object in the width direction. The center sealer includes at least two pairs of heating rollers configured to nip and heat the center seal portion of the belt-shaped film wrapping the packing target object, and a pair of compression rollers configured to cool and compress, to bond the center seal portion, the center seal portion heated by the at least two pairs of heating rollers.

A horizontal pillow packing apparatus includes a center sealer configured to wrap a packing target object by bringing both end portions of a back surface of a belt-shaped film in a width direction into contact with each other and seal a center seal portion at which the both end portions of the back surface in the width direction are in contact with each other, and an end sealer configured to seal and cut both side portions of the belt-shaped film wrapping the packing target object in the width direction. The center sealer includes at least two pairs of heating rollers configured to nip and heat the center seal portion of the belt-shaped film wrapping the packing target object, and a pair of compression rollers configured to cool and compress, to bond the center seal portion, the center seal portion heated by the at least two pairs of heating rollers.

A package preparation system includes a material conveyable along a longitudinal direction and including two folded layers of polymeric film joined at a fold. The fold extends longitudinally and defines a first side of the material opposite an open second side. A first welding device forms partition welds located between the two folded layers and extending from the fold to a terminus inward of the open side. A second welding device forms first and second seal welds that extend from the fold to the open side and are spaced from each other by a length extending longitudinally and traversing a plurality of the partition welds. The system includes a device comprising a nozzle insertable in the open side, and clamps that traverse the length and temporarily seal the open side around the nozzle while the nozzle inflates interior channels defined between the plurality of partition welds.

The present invention is directed to a produce bag. More specifically, the present invention is directed to a completely recyclable and compostable grocery-type bag for use with produce and other goods. Ideally, the bag is a calendared single-ply paper with heat-sealed seams that is resistant to destruction from moisture. While produce is contemplated, the bag can be used to contain virtually any product. Preferably, such a bag would have a window or an opening so that produce can be viewed and readily identified.

The present invention is further directed to a process for creating and filling the above bag. Using a standard printing machine, the adhesive is printed onto the paper in register to desired locations on the paper to form the seams of the bag and, optionally border a window area to be cut out of the paper. If the bag is to include a window opening, the window opening is cut out within the area of applied heat-activated adhesive and a screen cover to the window such that the border of the screen cover is applied to overlap the heat-activated adhesive. Optionally, a recyclable and compostable patch can be placed around the window such that the patch covers the edge of the screen and the heat-activated adhesive to form a border for the window. The patch and screen cover to the window, if present, are adhesively sealed to the paper by heat activation. One method of assembling the bag includes forming the adhesive applied paper to create a tube of paper such that the heat-activated adhesive overlaps the paper, heat sealing the paper into a tube, automatedly filling the tube with product, heat sealing the bottom edge and top edge of the product-filled tube to form an enclosed bag with product therein. The forming and filling can be accomplished on already existing automated forming and filling machines manufactured for use with plastic bags and plastic lined paper bags. Thusly creating a sealed, filled paper bag that is a single ply unlined paper with a mesh covering attached to the paper without the need for reinforcement that can withstand the moisture released from the contents and is 100% recyclable and compostable.