A repulpable insulation material includes a batt formed of a mixture of thermoplastic binder fibers and cellulose fibers bound together by the thermoplastic binder fibers. The thermoplastic binder fibers make up about 0.5% to 25% by weight of the batt. The repulpable insulation material have a weight within a range from 1000 GSM to 1600 GSM. Subjecting the repulpable insulation material to a repulpability test produces greater than 85% fiber yield.

A film-wrapping apparatus for the automatic film-wrapping of articles is provided that includes a conveying device for conveying an article through a film-wrapping channel of the film-wrapping apparatus. The film-wrapping apparatus has a film-supply device arranged above the film-wrapping channel. The film-wrapping apparatus also includes at least two movably arranged grippers and a sealing device. The at least two grippers are predefinably movably arranged between a supply position and a sealing position. The grippers, in the supply position, grip two opposite corners of the film material supplied by the film-supply device and pull the film material from the supply position into the sealing position and hold the material. In the sealing position, the grippers are arranged in a sealing plane and substantially level with an upper side of the conveying device. The sealing device seals the two side edges of the article that are arranged in the sealing plane.

A film-wrapping apparatus for the automatic film-wrapping of articles is provided that includes a conveying device for conveying an article through a film-wrapping channel of the film-wrapping apparatus. The film-wrapping apparatus has a film-supply device arranged above the film-wrapping channel. The film-wrapping apparatus also includes at least two movably arranged grippers and a sealing device. The at least two grippers are predefinably movably arranged between a supply position and a sealing position. The grippers, in the supply position, grip two opposite corners of the film material supplied by the film-supply device and pull the film material from the supply position into the sealing position and hold the material. In the sealing position, the grippers are arranged in a sealing plane and substantially level with an upper side of the conveying device. The sealing device seals the two side edges of the article that are arranged in the sealing plane.

A repulpable insulated container assembly having a container formed of paper such as corrugated cardboard or varying paper materials and defining an interior; and a repulpable insert placed within the interior of the container and formed of a first paper layer; and a paper fiber pad coupled to the first paper layer.

A method of forming a shipping container includes mixing paper fibers with a binder fiber to form a mixture; disposing the mixture onto a surface to form a layer of the mixture; applying heat to form a paper fiber batt from the mixture having a fixed width and fixed length; and inserting the paper fiber batt within an interior of a corrugated box.

A method and system for producing an insulated mailer and an insulated box having an insulative paper fiber pad substructure with a density of less than about 10 pounds per cubic foot. The insulative paper fiber pad has entangled reinforcement fibers. A method of forming an insulative paper fiber pad using recycling-compatible or water soluble adhesive and paper layers is provided.

A repulpable insulated container assembly having a container formed of paper such as corrugated cardboard or varying paper materials and defining an interior; and a repulpable insert placed within the interior of the container and formed of a first paper layer; and a paper fiber pad coupled to the first paper layer.

A method of forming a shipping container includes mixing paper fibers with a binder fiber to form a mixture; disposing the mixture onto a surface to form a layer of the mixture; applying heat to form a paper fiber batt from the mixture having a fixed width and fixed length; and inserting the paper fiber batt within an interior of a corrugated box.

An apparatus for faulting a carton containing a group of articles and a method of forming a carton. The apparatus comprises an article positioning system for positioning articles into a plurality of groups of articles and moving the groups of articles along a processing path, a blank handling apparatus for conveying a plurality of carton blanks towards the plurality of groups of articles, and a folding mechanism that is downstream of the blank handling apparatus for folding a portion of the ends of each respective carton blank downwardly around the respective group of articles.

An upholstered sofa sits in a protective tray with an integrated dust cover. The protective tray attached to a wood frame of the sofa around a frame opening at a dust cover portion of the protective tray. The tray having a separable juncture between an edge portion of the dust cover portion and the portions of the protective tray surrounding the dust cover portion, whereby portions of the tray surrounding the dust cover portion may be removed at a retail sales location or a user's home. The protective tray with the integrated dust cover is semi-rigid and may be attached robotically at the manufacturer's facility.