A method of shaping and compressing toilet paper rolls using compressor rollers is disclosed. The method is comprised of a workflow that includes fluted rollers, sleeve wrapping and specific packaging procedures. An object of the method is to provide a means to reduce the size of conventional toilet paper rolls in bulk to make shipping more efficient. For example, a box that currently holds twelve rolls now can hold twice as many rolls when utilizing the disclosed method.

A method advances products arranged consecutively in at least one row which are moved forwards into a packaging machine to be wrapped in at least one stretch film. The method includes ordering and advancing the products arranged consecutively in at least one continuous row, followed by wrapping the products arranged consecutively in at least one continuous row in at least one stretch film. The products arranged consecutively in at least one continuous row and wrapped in the at least one stretch film are evacuated. In at least one of the steps, guides with a minimum friction coefficient are used for guiding and/or supporting the products arranged consecutively in at least one continuous row and/or wrapped in the at least one stretch film.

An automatic packaging machine, comprising an input conveyor belt, a reel holder, containing a reel of single-fold film, a contoured shaped film former, a sealing bar, a collecting device, an output conveyor belt, and a pulling device with at least an upper driving wheel and a lower driving wheel in contact with a layer of single-fold film interposed between said wheels which, rotating in opposite directions, move the single-fold film along the automatic packaging machine; a drive shaft, which transfers a rotational motion to the driving wheels to move the single-fold film along the automatic packaging machine; a lifting actuator, which moves the upper driving wheel away from the lower driving wheel (or vice versa) when sealing the single-fold film, so as to reduce the tension exerted by the driving wheels on the single-fold film during the sealing step and having a lifting actuator actuated by the drive shaft.

An automatic packaging machine, comprising an input conveyor belt, a reel holder, containing a reel of single-fold film, a contoured shaped film former, a sealing bar, a collecting device, an output conveyor belt, and a pulling device with at least an upper driving wheel and a lower driving wheel in contact with a layer of single-fold film interposed between said wheels which, rotating in opposite directions, move the single-fold film along the automatic packaging machine; a drive shaft, which transfers a rotational motion to the driving wheels to move the single-fold film along the automatic packaging machine; a lifting actuator, which moves the upper driving wheel away from the lower driving wheel (or vice versa) when sealing the single-fold film, so as to reduce the tension exerted by the driving wheels on the single-fold film during the sealing step and having a lifting actuator actuated by the drive shaft.

A repulpable insulated container assembly having a container formed of paper such as corrugated cardboard or varying paper materials and defining an interior; and a repulpable insert placed within the interior of the container and formed of a first paper layer; and a paper fiber pad coupled to the first paper layer.

A method of forming a shipping container includes mixing paper fibers with a binder fiber to form a mixture; disposing the mixture onto a surface to form a layer of the mixture; applying heat to form a paper fiber batt from the mixture having a fixed width and fixed length; and inserting the paper fiber batt within an interior of a corrugated box.

The apparatus and method for packaging coiled materials uses vacuum to draw the free end of a packaging sleeve through the open coil core, which may have a single line. A trolley lifts the coil to align its open core with a hollow mandrel, and passes the coil over the mandrel. The trolley is lowered to expose the coil circumference for packaging. Suction is applied through the mandrel to draw the free end of the sleeve through the coil core. Another apparatus includes two parallel input lines and a mandrel workstation translating therebetween and pivoting to transfer coils to an orthogonal output line. Another apparatus includes a stationary suction source having a flexible suction hose and suction canister extending therefrom. The canister is applied to the coil core to draw the free end of the sleeve therethrough.

The apparatus and method for packaging coiled materials uses vacuum to draw the free end of a packaging sleeve through the open coil core, which may have a single line. A trolley lifts the coil to align its open core with a hollow mandrel, and passes the coil over the mandrel. The trolley is lowered to expose the coil circumference for packaging. Suction is applied through the mandrel to draw the free end of the sleeve through the coil core. Another apparatus includes two parallel input lines and a mandrel workstation translating therebetween and pivoting to transfer coils to an orthogonal output line. Another apparatus includes a stationary suction source having a flexible suction hose and suction canister extending therefrom. The canister is applied to the coil core to draw the free end of the sleeve therethrough.

A method for applying an underlayment layer to trucking cargo includes providing a roll of underlayment layer that is independent of the trucking cargo and a vehicle that transports the trucking cargo. The leading edge of the underlayment layer is secured and the underlayment layer is dispensed from the roll of underlayment layer such that the underlayment layer is applied to the trucking cargo in the longitudinal direction of the trucking cargo so as to cover the trucking cargo.

A method for applying an underlayment layer to trucking cargo includes providing a roll of underlayment layer that is independent of the trucking cargo and a vehicle that transports the trucking cargo. The leading edge of the underlayment layer is secured and the underlayment layer is dispensed from the roll of underlayment layer such that the underlayment layer is applied to the trucking cargo in the longitudinal direction of the trucking cargo so as to cover the trucking cargo.