A device, system, and method for loading empty and formed six-pack bottle carriers into a larger case (i.e. a multi-pack) is provided. The packaging device includes an upper portion and a lower portion. The six-pack carriers are formed by unfolding them in the upper portion. Various components are associated with the upper portion of the packaging device. The case receives a plurality of six-pack carriers therein. The larger cases is formed by unfolding them in the lower portion of the packaging device. Various components are associated with the lower portion of the packaging device. The upper portion and lower portion operate simultaneously to efficiently produce a case have empty six-pack carriers placed therein for later filling with bottles at a downstream destination. The system includes the machine, the cases, the six-pack carriers, and the bottles, operating collectively.

A device, system, and method for loading empty and formed six-pack bottle carriers into a larger case (i.e. a multi-pack) is provided. The packaging device includes an upper portion and a lower portion. The six-pack carriers are formed by unfolding them in the upper portion. Various components are associated with the upper portion of the packaging device. The case receives a plurality of six-pack carriers therein. The larger cases is formed by unfolding them in the lower portion of the packaging device. Various components are associated with the lower portion of the packaging device. The upper portion and lower portion operate simultaneously to efficiently produce a case have empty six-pack carriers placed therein for later filling with bottles at a downstream destination. The system includes the machine, the cases, the six-pack carriers, and the bottles, operating collectively.

A method of loading articles in cartons. The method can comprise moving a carton in a generally flat configuration in a downstream direction with a carton opening carousel, at least partially opening the carton while moving the carton with the carton opening carousel, and transferring the carton from the carton opening carousel to a carton loading carousel in a transfer region. The transferring the carton can comprise moving the carton in an upstream direction. The method further can comprise loading a plurality of articles into the carton while moving the carton in a downstream direction with the carton loading carousel.

A carton for containing a plurality of containers includes a bottom panel, at least one top panel, at least one side panel, at least one top end flap foldably connected to the at least one top panel, at least one bottom end flap foldably connected to the bottom panel, and at least one side end flap foldably connected to the at least one side panel. The carton further includes a handle including a handle strap separable from the at least one top panel and foldably connected to a relief portion, the relief portion being defined by spaced apart cuts in the at least one top end flap, the relief portion for being positioned in a container gap defined by a nested arrangement of the plurality of containers when the handle is activated.

A packaging system for the selection, grouping and loading of varying size and/or configuration product packs into cartons as provided. The packaging system includes a selection area having a primary selector for forming an initial product pack configuration, and a secondary selector adapted to select and direct an additional grouping of products into a nested arrangement against the initial product pack so as to form a nested product pack. The nested product packs thereafter can be engaged by loader arms of a pair of opposed loading assemblies, which move the nested product packs into a series of cartons moving through the packaging machine. Thereafter, the ends of the cartons can be closed and sealed to complete the packaging of the product packs therein.

A method of loading articles in cartons. The method can comprise moving a carton in a generally flat configuration in a downstream direction with a carton opening carousel, at least partially opening the carton while moving the carton with the carton opening carousel, and transferring the carton from the carton opening carousel to a carton loading carousel in a transfer region. The transferring the carton can comprise moving the carton in an upstream direction. The method further can comprise loading a plurality of articles into the carton while moving the carton in a downstream direction with the carton loading carousel.

The invention concerns a carton loading device (1) comprising a gripper assembly (20), which comprises at least one gripper (21) arranged to grip a product item (P) from above and to lower the product item (P) into a carton (10). The carton (10) comprises along first parallel sides (11) thereof comprises bottom side flaps (13) and top side flaps (14) and along second parallel sides (12) thereof comprises bottom end flaps (15) and top end flaps (16) and is presented to the gripper assembly (20) in a sleeve state with all flaps (13-16) unfolded. The gripper assembly (20) comprises a pinching means (22) arranged to pinch and hold the top side flaps (14) of the carton (10) and to hold and move the carton (10) and said product item (P) jointly to a carton closing station of the carton loading device (1), where the gripper assembly (20) finally releases said product item (P) and the carton (10) once the bottom side flaps (13) and the bottom end flaps (15) have been folded in and secured.

A packaging machine includes a series of stations or assemblies for packaging a series of products. A carton feeding system and a product conveyor that receives a series of articles or products are provided at a first, upstream or intake end of the packaging machine. The carton feeding system feeds carton blanks into registration with products, which generally can be grouped to form 4, 6, 8 packs, etc. Thereafter, the product groups, with the carton blanks applied thereto, will be moved through one or more downstream folding and wrapping or packaging assemblies or stations of the packaging machine.

A packaging system for the selection, grouping and loading of varying size and/or configuration product packs into cartons as provided. The packaging system includes a selection area having a primary selector for forming an initial product pack configuration, and a secondary selector adapted to select and direct an additional grouping of products into a nested arrangement against the initial product pack so as to form a nested product pack. The nested product packs thereafter can be engaged by loader arms of a pair of opposed loading assemblies, which move the nested product packs into a series of cartons moving through the packaging machine. Thereafter, the ends of the cartons can be closed and sealed to complete the packaging of the product packs therein.

A method of loading articles in cartons. The method can comprise moving a carton in a generally flat configuration in a downstream direction with a carton opening carousel, at least partially opening the carton while moving the carton with the carton opening carousel, and transferring the carton from the carton opening carousel to a carton loading carousel in a transfer region. The transferring the carton can comprise moving the carton in an upstream direction. The method further can comprise loading a plurality of articles into the carton while moving the carton in a downstream direction with the carton loading carousel.