A conveyor device is provided for conveying food products in stacks or interleaved units made of a plurality of slices of cheese or meat products. The conveyor device formats the food products in a specific product format on a plurality of parallel conveyor tracks, and fills a product gap on one of the plurality of parallel conveyor tracks incoming on the input side with a food product so that on the output side all parallel conveyor tracks are supplied with the food products. At least one product sensor is configured to detect a supply of food product on each conveyor track incoming on the input side.

A conveyor device is provided for conveying food products in stacks or interleaved units made of a plurality of slices of cheese or meat products. The conveyor device formats the food products in a specific product format on a plurality of parallel conveyor tracks, and fills a product gap on one of the plurality of parallel conveyor tracks incoming on the input side with a food product so that on the output side all parallel conveyor tracks are supplied with the food products. At least one product sensor is configured to detect a supply of food product on each conveyor track incoming on the input side.

A system comprising a staging area and a packing area. The staging area may include a plurality of staging bins and a shuttle moveable along the plurality of staging bins. A staging bin of the plurality of staging bins may be configured to selectively retain a component of an order therein. Such staging bin may be configured to selectively release the component to the shuttle. The packing area may include a slide, a scanner, and a wrap seal conveyor. The shuttle may be configured to release the component onto the slide, and the scanner may be operable to scan and verify the component during placement of the component onto the wrap seal conveyor.

A system comprising a staging area and a packing area. The staging area may include a plurality of staging bins and a shuttle moveable along the plurality of staging bins. A staging bin of the plurality of staging bins may be configured to selectively retain a component of an order therein. Such staging bin may be configured to selectively release the component to the shuttle. The packing area may include a slide, a scanner, and a wrap seal conveyor. The shuttle may be configured to release the component onto the slide, and the scanner may be operable to scan and verify the component during placement of the component onto the wrap seal conveyor.

The packaging machine includes a wrapping tunnel, adapted to form a tube of plastic film around a group of articles and a feed conveyor adapted to feed articles to be packaged toward the wrapping tunnel. An elevator is positioned between the feed conveyor and the wrapping tunnel, and is movable vertically from a lower position, to receive articles coming from the feed conveyor, to a higher height, to transfer articles to the wrapping tunnel. A pusher is arranged to push articles to be packaged from the elevator into the wrapping tunnel. An auxiliary conveyor is also provided between the feed conveyor and the elevator. An upender is associated with the auxiliary conveyor, adapted to be arranged selectively in an active position, to co-act with the auxiliary conveyor to upend articles coming from the feed conveyor and transfer them toward the elevator, and in a deactivated position.

The packaging machine includes a wrapping tunnel, adapted to form a tube of plastic film around a group of articles and a feed conveyor adapted to feed articles to be packaged toward the wrapping tunnel. An elevator is positioned between the feed conveyor and the wrapping tunnel, and is movable vertically from a lower position, to receive articles coming from the feed conveyor, to a higher height, to transfer articles to the wrapping tunnel. A pusher is arranged to push articles to be packaged from the elevator into the wrapping tunnel. An auxiliary conveyor is also provided between the feed conveyor and the elevator. An upender is associated with the auxiliary conveyor, adapted to be arranged selectively in an active position, to co-act with the auxiliary conveyor to upend articles coming from the feed conveyor and transfer them toward the elevator, and in a deactivated position.

A packaging system includes a plurality of feed conveyors configured to carry a plurality of carton units thereon and a stacking station. The stacking station includes a stacking conveyor and a plurality of lifting assemblies. Each lifting assembly of the plurality of lifting assemblies is selectively moveable over the stacking conveyor and a corresponding feed conveyor of the plurality of feed conveyors. The packaging system further includes a controller communicatively coupled to the stacking conveyor and the plurality of lifting assemblies. The controller is configured to control a first lifting assembly of the plurality of lifting assemblies to retrieve a first carton unit from a first feed conveyor of the plurality of feed conveyors and control the first lifting assembly to deposit the first carton unit on the stacking conveyor in a stacked relationship with a second carton unit.

A packaging system includes a plurality of feed conveyors configured to carry a plurality of carton units thereon and a stacking station. The stacking station includes a stacking conveyor and a plurality of lifting assemblies. Each lifting assembly of the plurality of lifting assemblies is selectively moveable over the stacking conveyor and a corresponding feed conveyor of the plurality of feed conveyors. The packaging system further includes a controller communicatively coupled to the stacking conveyor and the plurality of lifting assemblies. The controller is configured to control a first lifting assembly of the plurality of lifting assemblies to retrieve a first carton unit from a first feed conveyor of the plurality of feed conveyors and control the first lifting assembly to deposit the first carton unit on the stacking conveyor in a stacked relationship with a second carton unit.

A sensor system for evaluating an item as it moves includes a sensor assembly including a plurality of emitters and a plurality of detectors disposed about an item movement path. A controller is configured for selectively operating the sensor assembly to set up a first active detection pattern through the item movement path by sequentially and rapidly checking an occlusion status of each of a first plurality of emitter to detector light paths that make up the first active detection pattern, such that only one emitter to detector light path of the first plurality of emitter to detector light paths is checked for occlusion at a given instance.

A method of accumulating packages and an accumulation module including a base cabinet, a rotatable accumulation dial, a hopper and picker assembly, the picker assembly extendable radially outward from a home position to a position outside of the hopper to retrieve a package and place the package on the accumulation module. The package is acted on by a first plunger from above and a stabilizing plunger from below to hold the package in place and then the package is treated by a heat stake anvil from below.