Implementation described and claimed herein include a cushioning structure and method for manufacturing a cellular cushioning system, which allows for maximum comfort through the compression and shock cycle. Specifically, a cushioning structure comprises void cells formed in an array, which comprise multiple outwardly curved surfaces, with varying radius measurements. Stiffness in the void cells can vary by varying the Radii. Outwardly curved surfaces prevent buckling and provide support for high impact by absorbing energy.

A mailer has an outer, longitudinally extending, biodegradable film with lateral edges folded on itself to form a pocket having an opening and sealable by a flap. An assembly is composed of an inner, longitudinally extending, biodegradable film having lateral edges and a longitudinal extending pad composed of textile cuttings and microbial and superabsorbent powders. The inner film extends longitudinally around the pad and is attached to the pad. The assembly is positioned in the pocket with the inner film being sealed to the outer film adjacent the opening to the pocket trapping the pad between the outer and inner films. Sealing tape is mounted on the inner film adjacent to the pocket to seal the pocket closed. The lateral edges of both the outer and inner films, which extend laterally beyond the pad, are heat sealed together. A container has an outer box an inner insulative layer. The insulative layer is made from flocked textiles and is mixable with absorbatives and antimicrobials.

A mailer has an outer, longitudinally extending, biodegradable film with lateral edges folded on itself to form a pocket having an opening and sealable by a flap. An assembly is composed of an inner, longitudinally extending, biodegradable film having lateral edges and a longitudinal extending pad composed of textile cuttings and microbial and superabsorbent powders. The inner film extends longitudinally around the pad and is attached to the pad. The assembly is positioned in the pocket with the inner film being sealed to the outer film adjacent the opening to the pocket trapping the pad between the outer and inner films. Sealing tape is mounted on the inner film adjacent to the pocket to seal the pocket closed. The lateral edges of both the outer and inner films, which extend laterally beyond the pad, are heat sealed together. A container has an outer box an inner insulative layer. The insulative layer is made from flocked textiles and is mixable with absorbatives and antimicrobials.

A method for making an expansion wall is provided. The method can include applying a matrix to a first ply and applying an expansion element to the surface of the matrix. A second ply is applied over the first ply to trap the matrix and expansion element therebetween. The applied expansion element is entrained into the applied matrix to provide an expansion material that is configured to expand to, and solidify in, an expanded condition upon activation.

Example aspects of a cushioned sheet, a cushioned mailer, and a method of forming a cushioned sheet are disclosed. The cushioned sheet can comprise a first layer comprising a first base and a plurality of first sockets extending from the first base, each of the first sockets spaced apart from adjacent ones of the first sockets; a second layer coupled to the first layer by an adhesive, the second layer comprising a second base and a plurality of second sockets extending from the second base, each of the second sockets aligned with a corresponding one of the first sockets to define a void therebetween; and a plurality of cushioning inserts, each of the plurality cushioning inserts substantially spherical in shape and received in a corresponding one of the voids.

Example aspects of a cushioned sheet, a cushioned mailer, and a method of forming a cushioned sheet are disclosed. The cushioned sheet can comprise a first layer comprising a first base and a plurality of first sockets extending from the first base, each of the first sockets spaced apart from adjacent ones of the first sockets; a second layer coupled to the first layer by an adhesive, the second layer comprising a second base and a plurality of second sockets extending from the second base, each of the second sockets aligned with a corresponding one of the first sockets to define a void therebetween; and a plurality of cushioning inserts, each of the plurality cushioning inserts substantially spherical in shape and received in a corresponding one of the voids.

An air-sealed body capable of automatically opening an air valve is provided. First, the two inner films are laminated between two outer films. An air passage and a plurality of air columns are formed through joining by means of heat-sealing. Air inlets are formed by heat-sealing in the two inner films at the places where the heat-resisting material is coated, and a plurality of heat-sealed blocks are formed through joining by means of heat-sealing at the sides of the air inlets. When air is filled in, the two outer films of the air passage are pulled open outward in a longitudinal direction, the air passage contracts in a lateral direction due to a drop height of the heat-sealed blocks. The two inner films are squeezed by the heat-sealed blocks to be pulled open outward in the longitudinal direction to open the air inlet.

A multilayer staggered laminated air packaging device and a producing method therefor. said staggered laminated air packaging device comprises two or more layers of inflatable packaging bodies arranged in stack, a receiving chamber for storing articles to be packaged is formed by said inflatable packaging body which is located at said inner side, and said two or more layers of inflatable packaging bodies each comprise one or more inflatable subunits, wherein at least one inflatable subunit of at least one layer of said inflatable packaging body is arranged in a stack staggered relative to at least one inflatable subunit corresponding to said other layer of said inflatable packaging body in said two or more layers of inflatable packaging bodies, so as to improve said damping performance of said staggered laminated air packaging device.

A multilayer staggered laminated air packaging device and a producing method therefor. said staggered laminated air packaging device comprises two or more layers of inflatable packaging bodies arranged in stack, a receiving chamber for storing articles to be packaged is formed by said inflatable packaging body which is located at said inner side, and said two or more layers of inflatable packaging bodies each comprise one or more inflatable subunits, wherein at least one inflatable subunit of at least one layer of said inflatable packaging body is arranged in a stack staggered relative to at least one inflatable subunit corresponding to said other layer of said inflatable packaging body in said two or more layers of inflatable packaging bodies, so as to improve said damping performance of said staggered laminated air packaging device.

A wrap around container for holding an electronic device has a substantially rectangular panel comprising a device receiving portion at one end of the panel, a fixing portion at the opposite end of the panel, and a wrap around portion in between. A pair of flaps extend from opposite sides of the device receiving portion of the panel, each side being on a respective longitudinal edge of the rectangular panel. Each flap is arranged to be folded into a closed position where the flap is over at least a part of the device receiving portion and an upper surface of a device when placed on the device receiving portion. The wrap around portion is arranged to wrap at least over the flaps in the closed position and the fixing portion is arranged to be fixed to an outside of the container after wrapping of the wrap around portion to close the container. Foam means extend over at least part of the device receiving portion and onto the surface of each flap facing the device receiving portion when in the closed position so as to form a foam barrier between a device placed on the device receiving portion and the device receiving portion and the closed flaps. The foam means are attached to the device receiving portion and the two flaps and the foam means is configured to be peelable away from the container when the container is open.